Start-up – Lochinvar Sync Condensing Boiler 1 User Manual
Page 47

47
Installation & Operation Manual
9
Start-up
(continued)
Check flame and combustion
(continued)
4. Navigate to the Service Mode Screen from the Status
Screen by pressing the MAIN button and then the 
SERVICE MODE button. 
5. On the Service Screen place Heat Exchanger 1 into
operation by selecting Heat Exchanger 1 with the SELECT 
button and turning the heat exchanger on by pressing the 
ON/OFF button (OFF indicates that the heat exchanger 
is off and ON indicates that the heat exchanger should be 
firing). 
6. Insert the probe from a combustion analyzer into the hole
left by the removal of the flue temperature sensor.
Note: Heat Exchanger 1 is the top heat exchanger; please 
ensure the probe is in the top flue sensor location. 
7. Once the heat exchanger has modulated up to full fire
measure the combustion. The values should be in 
the range listed in Table 9A below. CO levels should 
be less than 200 ppm for a properly installed unit. 
If the combustion is not within range reference the 
Troubleshooting Section in the SYNC Service Manual for 
possible causes and corrective actions. 
Set space heating operation
Verify space heat circulator mode
The Space Heating Mode controls the system pump (if 
connected), and both boiler pumps. When the SMART 
TOUCH control receives a space heating call for heat, it turns 
on the system pump. If the boiler is not heating an indirect 
HW (Hot Water) tank, it also turns on the boiler pump. After 
the space heating call for heat ends, the system pump continues 
to run for a short period of time. If the boiler pump was 
running, it continues to run for a short period of time as well. 
These pump delays are factory set to 30 seconds. If different 
delays are desired, the appropriate parameters in the control 
must be changed. See the SYNC Service Manual for a detailed 
explanation of this procedure. 
Set space heating set point temperature
During normal operation, space heating set point temperatures 
can be adjusted from the Set Points Menu. Press the following 
buttons to navigate to the Set Points Menu from the Status 
Screen:
1. To change a set point, press the SELECT button next to the 
 
user set point parameter.
2. The first time the user set point parameter is accessed, you 
 
will be required to enter the user password. The user
password is 0704.
3. Using the keypad, enter the password and then press the 
 
OK button. If the password is not entered correctly, the
screen will revert to the Parameter List Screen and you
will not be able to adjust the set point. If a digit has been
entered incorrectly, press the left arrow key on the keypad
to back the digit up. If the password has been entered
correctly, the Parameter Change Screen will appear. The
Parameter Change Screen will display the set point being
changed, the previous setting of the set point, and
adjustment buttons.
4. To adjust the set point, press the + or - buttons to change 
 
the value being displayed.
5. Once the set point has been adjusted to the desired 
 
setting press the APPLY button to change the set point
and return to the Parameter List Screen.
Table 9A Flue Products Chart
8. Once the Heat Exchanger 1 analysis is complete, test the
safety shutoff device by turning the manual shutoff valve 
to the OFF position and ensuring that Heat Exchanger 
1 shuts down and registers an alarm. Open the manual 
shutoff valve, reset the control, and return to Service 
Mode. 
9. Repeat the same procedure for Heat Exchanger 2
by selecting Heat Exchanger 2 while on the Service 
Mode Screen. Be certain to insert the probe from the 
combustion analyzer into the Heat Exchanger 2 flue 
temperature sensor location.
10. Turn the main power off to the boiler and replace the
flue temperature sensor into the flue pipe connection.
11. Place the boiler back into normal operation.
You must replace the flue gas temperature 
sensor to prevent flue gas spillage into 
the room. Failure to comply could 
result in severe personal injury, death, or 
substantial property damage.
ƽ WARNING
Natural Gas
Propane
CO
2
O
2
CO
2
O
2
8.0% - 10%
3.0% - 6.5%
9.0% - 11%
4.1% - 6.9%
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