Determine boiler location – Lochinvar Sync Condensing Boiler 1 User Manual
Page 11

Installation & Operation Manual
1
Determine boiler location
(continued)
11
When removing a boiler from existing
common vent system:
Do not install the SYNC into a common 
vent with any other appliance. This 
will cause flue gas spillage or appliance 
malfunction, resulting in possible severe 
personal injury, death, or substantial 
property damage.
Failure to follow all instructions can result 
in flue gas spillage and carbon monoxide 
emissions, causing severe personal injury 
or death.
a. Seal any unused openings in the common venting system.
b. Visually inspect the venting system for proper size and 
horizontal pitch and determine there is no blockage 
or restriction, leakage, corrosion, or other deficiencies, 
which could cause an unsafe condition.
c. Test vent system – Insofar as is practical, close all building
doors and windows and all doors between the space 
in which the appliances remaining connected to the 
common venting system are located and other spaces of 
the building. Turn on clothes dryers and any appliance 
not connected to the common venting system. Turn on 
any exhaust fans, such as range hoods and bathroom 
exhausts, so they will operate at maximum speed. Do not 
operate a summer exhaust fan. Close fireplace dampers.
d. Place in operation the appliance being inspected. Follow
the lighting instructions. Adjust thermostat so appliance 
will operate continuously.
e. Test for spillage at the draft hood relief opening after 5
minutes of main burner operation. Use the flame of a 
match or candle, or smoke from a cigarette, cigar, or pipe.
f. After it has been determined that each appliance
remaining connected to the common venting system 
properly vents when tested as outlined herein, return 
doors, windows, exhaust fans, fireplace dampers, and any 
other gas-burning appliance to their previous conditions 
of use.
g. Any improper operation of the common venting system
should be corrected so the installation conforms with the 
National Fuel Gas Code, ANSI Z223.1/NFPA 54 and/or 
CAN/CSA B149.1, Natural Gas and Propane Installation 
Code. When resizing any portion of the common venting 
system, the common venting system should be resized 
to approach the minimum size as determined using the 
appropriate tables in Part 11 of the National Fuel Gas 
Code, ANSI Z223.1/NFPA and/or CAN/CSA B149.1, 
Natural Gas and Propane Installation Code. 
ƽ DANGER
ƽ WARNING
Remove boiler from wood pallet
1. After removing the outer shipping carton from the boiler,
remove the parts package (packaged parts inside the jacket 
of the boiler).
2. To remove the boiler from the pallet:
a. Remove the front door of the boiler.
b. Remove the two lag bolts from the wood pallet 
 
inside the boiler (FIG. 1-3).
c. Detach the boiler from the lag bolts in the rear of 
 
the unit, see FIG. 1-3.
Do not drop the boiler or bump the jacket 
on the floor or pallet. Damage to the boiler 
can result.
LAG BOLTS
(QTY. 3)
FRONT
LAG BOLTS
(QTY. 3)
REAR
Figure 1-3 Boiler Mounted on Shipping Pallet
NOTICE
At the time of removal of an existing boiler, the following steps 
shall be followed with each appliance remaining connected 
to the common venting system placed in operation, while 
the other appliances remaining connected to the common 
venting system are not in operation.
Maintain minimum specified clearances for adequate operation. 
All installations must allow sufficient space for servicing the 
vent connections, water pipe connections, piping and other 
auxiliary equipment, as well as the appliance. The clearance 
labels on each appliance note the same service and combustible 
clearance requirements as shown in this manual. 
Multiple appliances may be installed in a modular boiler 
installation. Multiple appliances may be installed side by side 
with no clearance between adjacent appliances because this 
appliance is approved for zero clearance from combustible 
surfaces and no service access is required from the sides.
Consult the Venting section of this manual for specific 
installation instructions for the appropriate type of venting 
system that you will be using. 
