Slant/Fin V-33 - Manual

HOT WATER MODELS V-33 THROUGH V-180
INSTALLATION AND OPERATING INSTRUCTIONS
GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE
Ratings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . .2
Installation Requirements:
Boiler Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Boiler Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Minimum Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Venting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . .3
Chimney and Type “B” Venting . . . . . . . . . . . . . . . . . . .4
Horizontal Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Vertical Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Regular Inspection . . . . . . . . . . . . . . . . . . . . . . . . . .6
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Electrical Controls and Wiring . . . . . . . . . . . . . . . . .11
Boiler Room Air Supply and Ventilation . . . . . . . . . . . .11
Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Operating Instructions:
Filling and Venting Water Systems . . . . . . . . . . . . . . . .12
Initial Start, Safety and Lighting Instructions . . . . . . . .12
IID System with Honeywell VR8204 or VR8304 . . .12
Burner Adjustment, Checking Gas Input . . . . . . . . . . .13
Care and Maintenance:
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .14
Water Level Check . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Annual Inspection and Cleaning . . . . . . . . . . . . . . .14
Safety Check for Control Systems . . . . . . . . . . . . . . . .15
Protection from Freezing . . . . . . . . . . . . . . . . . . . . .15
Water Treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Appendix A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Sequence of Operations . . . . . . . . . . . . . . . . . . . . . . . . . .17
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Pump or Valve Zoning of Water Boilers . . . . . . . . . . . . . .18
General Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . .19
Piping a Heating-Cooling System . . . . . . . . . . . . . . . . . . .20
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
IMPORTANT
READ ALL OF THE FOLLOWING
WARNINGS AND STATEMENTS
BEFORE READING THE
INSTALLATION INSTRUCTIONS
WARNING
LIQUEFIED PETROLEUM (L.P.)
PROPANE FIRED GAS BOILERS
Installation location ONLY as permitted in paragraph
entitled "LIQUEFIED PETROLEUM (L.P.) PROPANE
GAS FIRED BOILER LOCATION" on page 3 of this
instruction book.
The above warning does not apply to
NATURAL gas
fired boilers.
The installation must conform to the requirements of
the authority having jurisdiction or, in the absence of
such requirements, to the National Fuel Gas Code,
ANSI Z223.1-latest edition. The installation must also
conform to the additional requirements in this Slant/Fin
Instruction Book.
In addition where required by the authority having juris-
diction, the installation must conform to American Soci-
ety of Mechanical Engineers Safety Code for
Controls and Safety Devices for Automatically Fired
Boilers. No. CSD-1.
WARNING
This boiler, gas piping and accessories must be
installed, connected, serviced and repaired by a
trained, experienced service technician, familiar with all
precautions required for gas fired equipment and
licensed or otherwise qualified, in compliance with the
authority having jurisdiction.
This manual must be left with owner and should be
hung on or adjacent to the boiler for reference.
Printed in U.S.A. 301 Publication No.V-40
Part No. 44-0596 Rev. M
Victory
™