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Grizzly G0704 User Manual

Page 42

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Model G0704 (Mfg. Since 08/11)

symptom

possible Cause

possible solution

tool slips in collet.

1. Collet is not fully drawn up into

spindle taper.

2. Wrong size collet.

3. debris on collet or in spindle taper.
4. taking too big of a cut.

1. tighten drawbar.

2. measure tool shank diameter and match with

appropriate diameter collet.

3. Clean collet and spindle taper.
4. lessen depth of cut and allow chips to clear.

breaking tools or cutters.

1. spindle speed too slow/feed rate is

too fast.

2. Cutting tool getting too hot.

3. taking too big of a cut.
4. spindle extended too far down.

1. set spindle speed correctly (

page 27) or use a

slower feed rate.

2. use coolant fluid or oil for appropriate application.

(Follow cutting fluid manufacturer's recommendation
for proper use and safety.)

3. decrease depth of cut.
4. Fully retract spindle and lower headstock. this

increases rigidity.

Workpiece vibrates or
chatters during operation.

1. table locks not tight.
2. Quill lock lever not tight.
3. Workpiece not securely clamped to

table or into mill vice.

4. spindle speed is too slow /feed rate

is too fast.

5. spindle extended too far down.

1. tighten down table locks (

page 32).

2. tighten quill lock lever.
3. Check that clamping is tight and sufficient for the job.

make sure mill vice is tight to the table.

4. set spindle speed correctly (

page 27) or use a

slower feed rate.

5. Fully retract spindle and lower headstock. this

increases rigidity.

table is hard to move.

1. table locks are tightened down.
2. Chips have loaded up on ways.

3. Ways are dry and need lubrication.
4. table limit stops are interfering.

5. gibs are too tight.

1. make sure table locks are fully released.
2. Frequently clean away chips that load up during

milling operations.

3. lubricate ways and handles (

page 36).

4. Check to make sure that all table limit stops are not

in the way.

5. adjust gibs (see

page 41).

bad surface finish.

1. spindle speed is too slow/feed rate

is too fast.

2. using a dull or incorrect cutting tool.

3. Wrong rotation of cutting tool.
4. Workpiece not securely clamped.
5. spindle extended too far down.

1. set spindle speed correctly (

page 27) or use a

slower feed rate.

2. sharpen cutting tool or select one that better suits the

operation.

3. Check for proper cutting rotation for cutting tool.
4. secure properly to the table.
5. Fully retract spindle and lower headstock. this

increases rigidity.