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Motor capacitor replacement – Graco ULTRA AIRLESS 230-963 User Manual

Page 29

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MOTOR CAPACITOR REPLACEMENT (See Figs

29

WARNING

the

of a fluid injection injury, splashing in the

Relief Procedure Warning on page 17 to reduce

eyes or on the skin, injury from moving parts or

1. Remove the control box cover

Disconnect the

motor leads.

2.

Remove the fan cover

and screws

from the

rear of the motor.

See Fig

29.

3.

Use a screwdriver to

gently

the fan tab out of the

motor shaft groove and remove the fan

4. Remove the inspection cover

screws

and

gasket

from each side

of

the motor

See Fig

29.

5. Push down slightly on the spring clip and pull the

clip out of the brush holder. See Fig

30.

6. Gently push the brushes out of the brush holder

and inspect. Replace if necessary.

See page 27.

7. Make a matchmark between the front end

bell

and the motor housing and the rear end bell

and the motor housing to use as alignment marks

of the motor housing. Refer to Fig

29.

during reassembly.

Also make

a

mark on the

front

8.

Use

a

11

mm

socket wrench to remove the

nuts from the rear end bell

9.

Gently

tap

alternate ears of the rear end bell with a

plastic mallet to loosen

it,

then

pull

it

straight

off.

Do

not

pull the motor armature out.

Retain any

washers that fall

when the bell is

removed.

10. To replace the capacitor, remove the brush lead ter-

minal screws

and the screw

going into the

insulation plate of the rear end bell. Install a new

capacitor

making sure the ceramic case

of the

capacitor

is

not cracked. Maintain

a

3

mm

clearance'between the capacitor and any grounded

same time.

metal parts. Always replace both capacitors at the

11. Position the rear end

bell

over the tie bolts and

push

it

onto the motor housing. Align the

nuts.

marks carefully and install the lockwashers and

12. Position the fan

over the motor shaft and push

it

motor shaft groove.

into place, making sure the fan

tabs

engage

in

the

13. Install the fan cover and screws.

14. Reconnect the motor leads in the pressure control

box and reinstall the conduit

conduit seal

into conduit elbow, around the motor lead.

Reinstall the pressure control cover

and screws

Fig

1

I

HOLDER

BRUSH

SHOWN WITH MOTOR LEAD

DETAIL

OF MOTOR

BRUSH

FACING BACK

OF MOTOR

Fig

28

307-671