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Normal function of valve, Malfunction of valve – Friedrich KUHL R-410A User Manual

Page 67

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66

DISCHARGE TUBE

SUCTION

TUBE

to

T

ube to OUTSIDE

from Compressor

T

ube to INSIDE

Capillary T

u

be

Capillary T

u

be

Compressor

RIGHT

Pilot

LEFT

Pilot

COIL

COIL

14

NORMAL FUNCTION OF VALVE

VALVE

OPERATING

DISCHARGE TUBE

from Compressor

SUCTION TUBE

to Compressor

Tube to INSIDE

COIL

Tube to OUTSIDE

COIL

LEFT Pilot

Capillary Tube

RIGHT Pilot

Capillary Tube

CONDITION

NOTES:

* TEMPERATURE OF VALVE BODY

** WARMER THAN VALVE BODY

1

2

3

4

5

6

POSSIBLE CAUSES

CORRECTIONS

Normal Cooling

Hot

Cool

Cool

as (2)

Hot

as (1)

*TVB

TVB

Normal Heating

Hot

Cool

Hot

as (1)

Cool

as (2)

*TVB

TVB

MALFUNCTION OF VALVE

Valve will not

shift from cool

to heat.

Check Electrical circuit and coil

.

t

i

u

c

r

i

c

l

a

c

i

r

t

c

e

l

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r

i

a

p

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R

.

li

o

c

o

t

e

g

a

t

l

o

v

o

N

.

li

o

c

e

c

a

l

p

e

R

.

li

o

c

e

v

i

t

c

e

f

e

D

Check refrigeration charge

.

m

e

t

s

y

s

e

g

r

a

h

c

e

r

,

k

a

e

l

r

i

a

p

e

R

.

e

g

r

a

h

c

w

o

L

Pressure differential too high.

Recheck system.

Hot

Cool

Cool,
as (2)

Hot,

as (1)

*TVB

Hot

Pilot valve okay. Dirt in one bleeder hole.

Deenergize solenoid, raise head pressure,
reenergize solenoid to break dirt loose.
If unsuccessful, remove valve, wash
out. Check on air before installing. If no
movement, replace valve, add strainer to
discharge tube, mount valve horizontally.

Piston cup leak

Stop unit. After pressures equalize, restart
with solenoid energized. If valve shifts,
reattempt with compressor running. If still
no shift, replace valve.

Valve will not

shift from cool

to heat.

Hot

Cool

Cool,
as (2)

Hot,

as (1)

*TVB

*TVB

Clogged pilot tubes.

Raise head pressure, operate solenoid to
free. If still no shift, replace valve.

Hot

Cool

Cool,
as (2)

Hot,

as (1)

Hot

Hot

Both ports of pilot open. (Back seat port
did not close).

Raise head pressure, operate solenoid
to free
partially clogged port. If still no shift,
replace
valve.

Warm

Cool

Cool,
as (2)

Hot,

as (1)

*TVB

Warm

Defective Compressor.

Replace compressor

Starts to shift

but does not

complete

reversal.

Hot

Warm

Warm

Hot

*TVB

Hot

Not enough pressure differential at start
of stroke or not enough fl ow to maintain
pressure differential.

Check unit for correct operating pressures
and charge. Raise head pressure. If no
shift, use valve with smaller port.

e

v

l

a

v

e

c

a

l

p

e

R

.

e

g

a

m

a

d

y

d

o

B

Hot

Warm

Warm

Hot

Hot

Hot

Both ports of pilot open.

Raise head pressure, operate solenoid. If
no shift, use valve with smaller ports.

e

v

l

a

v

e

c

a

l

p

e

R

.

e

g

a

m

a

d

y

d

o

B

t

o

H

B

V

T

*

t

o

H

t

o

H

t

o

H

t

o

H

Valve hung up at mid-stroke. Pumping
volume of compressor not suffi cient to
maintain reversal.

Raise head pressure, operate solenoid. If
no shift, use valve with smaller ports.

Hot

Hot

Hot

Hot

Hot

Hot

Both ports of pilot open.

Raise head pressure, operate solenoid.
If no
shift, replace valve.

Apparent

leap in heat-
ing.

Hot

Cool

Hot,

as (1)

Cool,

as (2)

*TVB

*TVB

Piston needle on end of slide leaking.

Operate valve several times, then recheck.
If excessive leak, replace valve.

Hot

Cool

Hot,

as (1)

Cool,

as (2)

**WVB

**WVB

Pilot needle and piston needle leaking.

Operate valve several times, then recheck.
If excessive leak, replace valve.

Will not shift

from heat to

cool.

Hot

Cool

Hot,

as (1)

Cool,

as (2)

*TVB

*TVB

Pressure differential too high.

Stop unit. Will reverse during equalization
period. Recheck system

Clogged pilot tube.

Raise head pressure, operate solenoid to
free dirt. If still no shift, replace valve.

Hot

Cool

Hot,

as (1)

Cool,

as (2)

Hot

*TVB

Dirt in bleeder hole.

Raise head pressure, operate solenoid.
Remove valve and wash out. Check on air
before reinstalling, if no movement, replace
valve. Add strainer to discharge tube.
Mount valve horizontally.

Hot

Cool

Hot,

as (1)

Cool,

as (2)

Hot

*TVB

Piston cup leak.

Stop unit. After pressures equalize, restart
with solenoid deenergized. If valve shifts,
reattempt with compressor running. If it
still will not reverse while running, replace
the valve.

Hot

Cool

Hot,

as (1)

Cool,

as (2)

.

e

v

l

a

v

e

c

a

l

p

e

R

.

t

o

li

p

e

v

i

t

c

e

f

e

D

t

o

H

t

o

H

Warm

Cool

Warm,

as (1)

Cool,

as (2)

Warm

*TVB

Defective compressor.

Replace compressor

TROUBLESHOOTING TOUCH TEST CHART: TO SERVICE REVERSING VALVES