FORD FCSD TECHNICAL TRAINING FCS-14000-DL - Manual (Page 5)

TABLE OF CONTENTS
INTRODUCTION ............................................................................................................... Intro-1
Technical Training ........................................................................................................ Intro-1
Ground Rules for Successful Completion .................................................................... Intro-1
Logging On ................................................................................................................... Intro-2
Keypad Operation ......................................................................................................... Intro-3
In-Dealership Training Map .......................................................................................... Intro-4
Purpose......................................................................................................................... Intro-5
Agenda.......................................................................................................................... Intro-5
LESSON 1: OVERVIEW......................................................................................................... 1-1
Objectives .......................................................................................................................... 1-1
Mechanical and Chassis Features .................................................................................... 1-2
Exterior Features ............................................................................................................... 1-6
Interior Features ................................................................................................................ 1-8
Lifting and Jacking........................................................................................................... 1-10
Maintenance Check Points.............................................................................................. 1-11
LESSON 2: CHASSIS ............................................................................................................ 2-1
Objectives .......................................................................................................................... 2-1
Wheels and Tires............................................................................................................... 2-2
Driveshaft ......................................................................................................................... 2-11
Front Drive Axle/Differential............................................................................................. 2-12
LESSON 3: POWERTRAIN ................................................................................................... 3-1
Objectives .......................................................................................................................... 3-1
Engine - 5.4L ..................................................................................................................... 3-2
Electronic Engine Controls .............................................................................................. 3-36
Fuel Tank and Lines........................................................................................................ 3-38
Engine Special Service Tools.......................................................................................... 3-39
Automatic Transmission .................................................................................................. 3-40
Transmission Cooling ...................................................................................................... 3-62
6HP26 Transmission Special Service Tools ................................................................... 3-63
LESSON 4: ELECTRICAL ..................................................................................................... 4-1
Objectives .......................................................................................................................... 4-1
Climate Controlled Seats................................................................................................... 4-2
Warning Devices................................................................................................................ 4-3
Instrument Cluster Lighting................................................................................................ 4-4
Charging System ............................................................................................................... 4-5
Vehicle Security Module .................................................................................................... 4-6
Module Communication Network....................................................................................... 4-7
APPENDIX ................................................................................................................ Appendix-1
Appendix: Essential Special Service Tools .......................................................... Appendix-1
Order Form ........................................................................................................... Appendix-3
Glossary Of Terms ............................................................................................... Appendix-5
2005 Expedition/Navigator New Model Technician Training 02-SEP-04 i