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Lesson 2: chassis – FORD FCSD TECHNICAL TRAINING FCS-14000-DL User Manual

Page 35

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LESSON 2: CHASSIS

Driveshaft

Driveshaft

Navigator 4x2 models use a unique 2-piece driveshaft.

Staked U-Joint Service.

– The original u-joints are staked in place. There is no retaining clip.

– The factory u-joints require the use of a special cutting tool to remove the stakes prior to the removal of the

u-joint cups. After appropriately mounting the driveshaft in a vise, the cutting tool (which is part of the

u-joint replacement kit) is rotated by using a ratchet handle to remove the stakes. Once the stakes are

removed, remove and replace the u-joints in the conventional manner. Refer the appropriate section of the

Workshop Manual for further details.

New torsional dampener.

– A torsional dampener effectively isolates vibrations produced within the driveline from the rest of the

vehicle.

2005 Expedition/Navigator New Model Technician Training

02-SEP-04

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