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13. how to process tubing – Panasonic 36PSU1U6 User Manual

Page 124

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1-118

1. Specifications

1-13. HOW TO PROCESS TUBING

8. HOW TO INSTALL THE TIMER WIRED REMOTE CONTROLLER

The liquid tubing side is connected by a flare nut, and

Refer to the Instraction Manual attaehed to the Timer Remote Controller.

the gas tubing side is connected by brazing.

1. Connecting the Refrigerant Tubing

Use of the Flaring Method

Many conventional split system air conditioners employ
the flaring method to connect refrigerant tubes which run
between indoor and outdoor units. In this method, the
copper tubes are flared at each end and connected with
flare nuts.

Flaring Procedure with a Flare Tool

(1)

cutter. It is recommended to cut approx. 12 – 20 in.
longer than the tubing length you estimate.

(2)

Cut the copper tube to the required length with a tube

Remove burrs at each end of the copper tubing with
a tube reamer or file. This process is important and
should be done carefully to make a good flare. Be sure
to keep any contaminants (moisture, dirt, metal filings,
etc.) from entering the tubing. (Figs. 1-110 and 1-111)

(3)

mount it on the copper tube.

(4)

Remove the flare nut from the unit and be sure to

Make a flare at the end of the copper tube with a flare
tool. (Fig. 1-112)

NOTE

NOTE

When reaming, hold the tube end downward and be sure
that no copper scraps fall into the tube. (Fig. 1-111)

NOTE

A good flare should have the following characteristics:

inside surface is glossy and smooth

edge is smooth

tapered sides are of uniform length

Fig. 1-110

Fig. 1-111

Fig. 1-112

Deburring

Before

After

Reamer

Copper
tubing

Flare tool

Flare nut

Copper
tubing

1

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2012/01/19 22:39:35

2012/01/19 22:39:35