This vehicle has been designed and manufactured in the United States of America (USA) as a ‘World Vehicle’. The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated.
The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.
Overfilling battery may void the warranty.
Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty.
When servicing engines, all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture.
BATTERY PROLONGED STORAGE
All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries.
A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75° F (-60° C).
SafetyInfoGas.pdf
This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. ...
Certain replacement parts can be used independently and/or in combination with other accessories to modify an E-Z- GO-manufactur...
E-Z-GO will NOT approve Distributor, Dealer or customer modifications converting E-Z-GO products into LSV’s.
The Company, in addition, recommends that all E-Z-GO products sold as personal transportation vehicles BE OPERATED ONLY BY PERSO...
Information on FMVSS 571.500 can be obtained at Title 49 of the Code of Federal Regulations, section 571.500, or through the Int...
GENERAL
Many vehicles are used for a variety of tasks beyond the original intended use of the vehicle; therefore, it is impossible to an...
Good common sense and prudent driving practices do more to prevent accidents and injury than all of the warnings and instruction...
If you have any questions regarding this vehicle, contact your closest representative or write to the address on the back cover of this publication, Attention: Product Service Department.
The manufacturer reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice.
The manufacturer is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
This vehicle conforms to the current applicable standard(s) for safety and performance requirements.
These vehicles are designed and manufactured for off-road use. They do not conform to Federal Motor Vehicle Safety Standards of ...
Refer to GENERAL SPECIFICATIONS for vehicle seating capacity.
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase t...
Vehicles that are capable of higher speeds must limit their speed to no more than the speed of other vehicles when used in a gol...
GENERAL OPERATION
Always:
MAINTENANCE
Always:
The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must have the s...
VENTILATION
Always store gasoline vehicles in a well ventilated area. Ventilation prevents gasoline fumes from accumulating.
Never fuel a vehicle in an area that is subject to flame or spark. Pay particular attention to natural gas or propane water heaters and furnaces.
Never work around or operate a vehicle in an environment that does not ventilate exhaust gases from the area. Carbon monoxide is a dangerous gas that can cause unconsciousness and is potentially lethal.
ANSIB56.8Gas.pdf
GENERAL
4 GENERAL SAFETY PRACTICES
4.1 Introduction
4.2 Stability
(a) The user shall train carrier operators to adhere strictly to the operating instructions stated in this Standard.
(b) The user shall survey specific operating conditions and environment, and establish and train carrier operators to comply with additional, specific safety practices.
4.3 Nameplates, Markings, Capacity, and Modifications
4.4 Fuel Handling and Storage
4.5 Changing and Charging Storage Batteries for Electric Personnel and Burden Carriers
4.6 Hazardous Locations
4.7 Lighting for Operating Areas
4.8 Control of Noxious Gases and Fumes
4.9 Warning Device(s)
5 OPERATING SAFETY RULES AND PRACTICES
5.1 Personnel and Burden Carrier Operator Qualifications
5.2 Personnel and Burden Carrier Operators’ Training
(a) instructional material provided by the manufacturer;
(b) emphasis on safety of passengers, material loads, carrier operator, and other employees;
(c) general safety rules contained within this Standard and the additional specific rules determined by the user in accordance with this Standard, and why they were formulated;
(d) introduction of equipment, control locations and functions, and explanation of how they work when used properly and when used improperly, and surface conditions, grade, and other conditions of the environment in which the carrier is to be operated;
(e) operational performance tests and evaluations during, and at completion of, the program.
5.3 Personnel and Burden Carrier Operator Responsibility
5.4 General
5.5 Traveling
5.6 Loading
5.7 Operator Care of Personnel and Burden Carriers
6 MAINTENANCE PRACTICES
6.1 Introduction
6.2 Maintenance Procedures
(a) A scheduled preventive maintenance, lubrication, and inspection system shall be followed.
(b) Only qualified and authorized personnel shall be permitted to maintain, repair, adjust, and inspect carriers.
(c) Before undertaking maintenance or repair, follow the manufacturer’s recommendations for immobilizing the carrier.
(d) Block chassis before working underneath it.
(e) Before disconnecting any part of the engine fuel system of a gasoline or diesel powered carrier with gravity feed fuel systems, be sure shutoff valve is closed, and run engine until fuel system is depleted and engine stops running.
(f) Before disconnecting any part of the engine fuel system of LP gas powered carriers, close the LP gas cylinder valve and run the engine until fuel in the system is depleted and the engine stops running.
(g) Operation to check performance of the carrier shall be conducted in an authorized area where safe clearance exists.
(h) Before commencing operation of the carrier, follow the manufacturer’s instructions and recommended procedures.
(i) Avoid fire hazards and have fire protection equipment present in the work area. Do not use an open flame to check level or leakage of fuel, battery electrolyte, or coolant. Do not use open pans of fuel or flammable cleaning fluids for cleaning parts.
(j) Properly ventilate the work area.
(k) Handle LP gas cylinders with care. Physical damage, such as dents, scrapes, or gouges, may dangerously weaken the tank and make it unsafe for use.
(l) Brakes, steering mechanisms, speed and directional control mechanisms, warning devices, lights, governors, guards, and safety devices shall be inspected regularly and maintained in a safe operating condition.
(m) Special carriers or devices designed and approved for hazardous area operation shall be inspected to ensure that maintenance preserves the original approved safe operating features.
(n) Fuel systems shall be checked for leaks and condition of parts. If a leak is found, action shall be taken to prevent the use of the carrier until the leak has been eliminated.
(o) The carrier manufacturer’s capacity, operation, and maintenance instruction plates, tags, or decals shall be maintained in legible condition.
(p) Batteries, motors, speed and directional controllers, limit switches, protective devices, electrical conductors, and connections shall be inspected and maintained in conformance with manufacturers recommended procedures.
(q) Carriers shall be kept in a clean condition to minimize fire hazards and facilitate detection of loose or defective parts.
(r) Modifications and additions which affect capacity and safe machine operation shall not be performed by the customer or user ...
(s) Care shall be taken to ensure that all replacement parts are interchangeable with the original parts and of a quality at least equal to that provided in the original equipment.
Fig. 18 Headlight and Turn Signal Bulb Replacement
Fig. 19 Tail and Brake Light Bulb Replacement
FUSE REPLACEMENT
VEHICLE WITH A DISCHARGED BATTERY
TRANSPORTING VEHICLE
TOWING
NEUTRAL LOCK
Fig. 20 Neutral Lock
HAULING
SERVICE AND MAINTENANCE
SERIAL NUMBER LABEL LOCATION
PERIODIC SERVICE SCHEDULE
Fig. 21 Periodic Service Schedule
TIRE INSPECTION
CHECKING THE OIL LEVEL
Fig. 22 Clean Entire Dipstick
Fig. 23 Check Oil Level on Dipstick
CHANGING THE OIL
Fig. 24 Oil Viscosity Chart
Fig. 25 Clean Top of Engine
Fig. 26 Remove Oil Filter
Fig. 27 Clean Oil Filter
Fig. 28 Blowing Out Oil Filter
Fig. 29 Add Engine Oil
STARTER/GENERATOR BELT TENSION
Fig. 30 Checking Belt Tension with Gauge
Fig. 31 Checking Belt Tension Manually
Adjusting the Belt
Fig. 32 Adjusting Belt Tension
BATTERY CLEANING
Fig. 33 Preparing Acid Neutralizing Solution
BRAKES
Fig. 34 Typical Brake Performance Test
Periodic Brake Test for Mechanical Brakes
Hydraulic Front Disc Brakes
AIR INTAKE AND COOLING FINS
Fig. 35 Cleaning Air Intake
Fig. 36 Cleaning the Cooling Fins
REAR AXLE
Fig. 37 Add, Check and Drain Rear Axle Lubricant
Checking the Lubricant Level
AIR CLEANER INSPECTION AND REPLACEMENT
Fig. 38 Air Cleaner
Cleaning the Air Filter Element
Canister Type Air Cleaner
Fig. 39 Canister Type Air Cleaner
Cleaning the Air Filter Element
LUBRICATION
Fig. 40 Lubrication Points
SPARK PLUGS
PROLONGED STORAGE
HARDWARE
Fig. 41 Torque Specifications
CAPACITIES AND REPLACEMENT PARTS
Fig. 42 Capacities and Replacement Parts
GenSpecs.pdf
MPT™ 800
MPT™ 1200
INDUSTRIAL™ 800
INDUSTRIAL™ 1200
Fig. 44 Vehicle Dimensions
Fig. 45 Vehicle Dimensions, Incline Specifications and Turning Clearance Diameter
LtdWarrantyGasFederal2004.pdf
1) Fuel Metering System
(i) Carburetor and internal parts (and/or pressure regulator or fuel injection system)
(ii) Air/fuel ratio feedback and control system, if applicable.
(iii) Cold start enrichment system, if applicable.
(iv) Regulator assy (gaseous fuel, if applicable)
2) Air Induction System
(i) Intake manifold, if applicable
(ii) Air filter.
3) Ignition System
(i) Spark plugs.
(ii) Magneto or electronic ignition system.
(iii) Spark advance/retard system, if applicable.
4) Exhaust manifold, if applicable
5) Miscellaneous Items Used in Above Systems
(i) Electronic controls, if applicable
(ii) Hoses, belts, connectors, and assemblies.
(iii) Filter lock assy (gaseous fuel, if applicable)
LtdWarrantyGasCalif2004.pdf
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
LIMITED WARRANTY
on Emission Control Systems
- California Only -
A. WARRANTY COMMENCEMENT DATE
B. LENGTH OF COVERAGE
C. WHAT IS COVERED:
1. REPAIR OR REPLACEMENT PARTS
2. WARRANTY PERIOD
3. DIAGNOSIS
4. CONSEQUENTIAL DAMAGES
D. WHAT IS NOT COVERED
1. This limited warranty does not cover any part which malfunctions, fails or is damaged due to failure to follow the maintenance and operating instructions set forth in the 2004 and later Owner's Manual including:
(1) improper scheduled engine inspection and maintenance
(2) improper maintenance of any warranted parts
(3) improper installation, adjustment or repair of the engine or of any warranted part unless performed by an authorized dealer
(4) failure to follow recommendations on fuel use contained in the 2004 and later Owner's Manual
(5) repairs performed outside of the authorized warranty service facilities
(6) use of parts which are not authorized by FUJI
2. Add-on or modified parts
3. Expenses incurred by processing warranty claims
E. HOW TO FILE A CLAIM
F. WHERE TO GET WARRANTY SERVICE
G. MAINTENANCE, REPLACEMENT AND REPAIR OF EMISSION-RELATED PARTS
H. PARTS COVERED UNDER THE CALIFORNIA EMISSIONS WARRANTY
(1) Fuel Metering System
(i) Carburetor and internal parts (and/or pressure regulator or fuel injection system)
(ii) Air/fuel ratio feedback and control system, if applicable
(iii) Cold start enrichment system, if applicable
(iv) Regulator assy (gaseous fuel, if applicable)
(2) Air Induction System
(i) Intake manifold, if applicable
(ii) Air filter
(3) Ignition System
(i) Spark plugs
(ii) Magneto or electronic ignition system.
(iii) Spark advance/retard system, if applicable
(4) Exhaust manifold, if applicable
(5) Miscellaneous Items Used in Above Systems
(i) Electronic controls, if applicable
(ii) Hoses, belts, connectors, and assemblies
(iii) Filter lock assy (gaseous fuel, if applicable)
This vehicle has been designed and manufactured in the United States of America (USA) as a ‘World Vehicle’. The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated.
The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.
Overfilling battery may void the warranty.
Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty.
When servicing engines, all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture.
BATTERY PROLONGED STORAGE
All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries.
A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75° F (-60° C).
SafetyInfoGas.pdf
This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. ...
Certain replacement parts can be used independently and/or in combination with other accessories to modify an E-Z- GO-manufactur...
E-Z-GO will NOT approve Distributor, Dealer or customer modifications converting E-Z-GO products into LSV’s.
The Company, in addition, recommends that all E-Z-GO products sold as personal transportation vehicles BE OPERATED ONLY BY PERSO...
Information on FMVSS 571.500 can be obtained at Title 49 of the Code of Federal Regulations, section 571.500, or through the Int...
GENERAL
Many vehicles are used for a variety of tasks beyond the original intended use of the vehicle; therefore, it is impossible to an...
Good common sense and prudent driving practices do more to prevent accidents and injury than all of the warnings and instruction...
If you have any questions regarding this vehicle, contact your closest representative or write to the address on the back cover of this publication, Attention: Product Service Department.
The manufacturer reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice.
The manufacturer is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
This vehicle conforms to the current applicable standard(s) for safety and performance requirements.
These vehicles are designed and manufactured for off-road use. They do not conform to Federal Motor Vehicle Safety Standards of ...
Refer to GENERAL SPECIFICATIONS for vehicle seating capacity.
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase t...
Vehicles that are capable of higher speeds must limit their speed to no more than the speed of other vehicles when used in a gol...
GENERAL OPERATION
Always:
MAINTENANCE
Always:
The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must have the s...
VENTILATION
Always store gasoline vehicles in a well ventilated area. Ventilation prevents gasoline fumes from accumulating.
Never fuel a vehicle in an area that is subject to flame or spark. Pay particular attention to natural gas or propane water heaters and furnaces.
Never work around or operate a vehicle in an environment that does not ventilate exhaust gases from the area. Carbon monoxide is a dangerous gas that can cause unconsciousness and is potentially lethal.
ANSIB56.8Gas.pdf
GENERAL
4 GENERAL SAFETY PRACTICES
4.1 Introduction
4.2 Stability
(a) The user shall train carrier operators to adhere strictly to the operating instructions stated in this Standard.
(b) The user shall survey specific operating conditions and environment, and establish and train carrier operators to comply with additional, specific safety practices.
4.3 Nameplates, Markings, Capacity, and Modifications
4.4 Fuel Handling and Storage
4.5 Changing and Charging Storage Batteries for Electric Personnel and Burden Carriers
4.6 Hazardous Locations
4.7 Lighting for Operating Areas
4.8 Control of Noxious Gases and Fumes
4.9 Warning Device(s)
5 OPERATING SAFETY RULES AND PRACTICES
5.1 Personnel and Burden Carrier Operator Qualifications
5.2 Personnel and Burden Carrier Operators’ Training
(a) instructional material provided by the manufacturer;
(b) emphasis on safety of passengers, material loads, carrier operator, and other employees;
(c) general safety rules contained within this Standard and the additional specific rules determined by the user in accordance with this Standard, and why they were formulated;
(d) introduction of equipment, control locations and functions, and explanation of how they work when used properly and when used improperly, and surface conditions, grade, and other conditions of the environment in which the carrier is to be operated;
(e) operational performance tests and evaluations during, and at completion of, the program.
5.3 Personnel and Burden Carrier Operator Responsibility
5.4 General
5.5 Traveling
5.6 Loading
5.7 Operator Care of Personnel and Burden Carriers
6 MAINTENANCE PRACTICES
6.1 Introduction
6.2 Maintenance Procedures
(a) A scheduled preventive maintenance, lubrication, and inspection system shall be followed.
(b) Only qualified and authorized personnel shall be permitted to maintain, repair, adjust, and inspect carriers.
(c) Before undertaking maintenance or repair, follow the manufacturer’s recommendations for immobilizing the carrier.
(d) Block chassis before working underneath it.
(e) Before disconnecting any part of the engine fuel system of a gasoline or diesel powered carrier with gravity feed fuel systems, be sure shutoff valve is closed, and run engine until fuel system is depleted and engine stops running.
(f) Before disconnecting any part of the engine fuel system of LP gas powered carriers, close the LP gas cylinder valve and run the engine until fuel in the system is depleted and the engine stops running.
(g) Operation to check performance of the carrier shall be conducted in an authorized area where safe clearance exists.
(h) Before commencing operation of the carrier, follow the manufacturer’s instructions and recommended procedures.
(i) Avoid fire hazards and have fire protection equipment present in the work area. Do not use an open flame to check level or leakage of fuel, battery electrolyte, or coolant. Do not use open pans of fuel or flammable cleaning fluids for cleaning parts.
(j) Properly ventilate the work area.
(k) Handle LP gas cylinders with care. Physical damage, such as dents, scrapes, or gouges, may dangerously weaken the tank and make it unsafe for use.
(l) Brakes, steering mechanisms, speed and directional control mechanisms, warning devices, lights, governors, guards, and safety devices shall be inspected regularly and maintained in a safe operating condition.
(m) Special carriers or devices designed and approved for hazardous area operation shall be inspected to ensure that maintenance preserves the original approved safe operating features.
(n) Fuel systems shall be checked for leaks and condition of parts. If a leak is found, action shall be taken to prevent the use of the carrier until the leak has been eliminated.
(o) The carrier manufacturer’s capacity, operation, and maintenance instruction plates, tags, or decals shall be maintained in legible condition.
(p) Batteries, motors, speed and directional controllers, limit switches, protective devices, electrical conductors, and connections shall be inspected and maintained in conformance with manufacturers recommended procedures.
(q) Carriers shall be kept in a clean condition to minimize fire hazards and facilitate detection of loose or defective parts.
(r) Modifications and additions which affect capacity and safe machine operation shall not be performed by the customer or user ...
(s) Care shall be taken to ensure that all replacement parts are interchangeable with the original parts and of a quality at least equal to that provided in the original equipment.
(i) Carburetor and internal parts (and/or pressure regulator or fuel injection system)
(ii) Air/fuel ratio feedback and control system, if applicable.
(iii) Cold start enrichment system, if applicable.
(iv) Regulator assy (gaseous fuel, if applicable)
2) Air Induction System
(i) Intake manifold, if applicable
(ii) Air filter.
3) Ignition System
(i) Spark plugs.
(ii) Magneto or electronic ignition system.
(iii) Spark advance/retard system, if applicable.
4) Exhaust manifold, if applicable
5) Miscellaneous Items Used in Above Systems
(i) Electronic controls, if applicable
(ii) Hoses, belts, connectors, and assemblies.
(iii) Filter lock assy (gaseous fuel, if applicable)
LtdWarrantyGasCalif2004.pdf
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
LIMITED WARRANTY
on Emission Control Systems
- California Only -
A. WARRANTY COMMENCEMENT DATE
B. LENGTH OF COVERAGE
C. WHAT IS COVERED:
1. REPAIR OR REPLACEMENT PARTS
2. WARRANTY PERIOD
3. DIAGNOSIS
4. CONSEQUENTIAL DAMAGES
D. WHAT IS NOT COVERED
1. This limited warranty does not cover any part which malfunctions, fails or is damaged due to failure to follow the maintenance and operating instructions set forth in the 2004 and later Owner's Manual including:
(1) improper scheduled engine inspection and maintenance
(2) improper maintenance of any warranted parts
(3) improper installation, adjustment or repair of the engine or of any warranted part unless performed by an authorized dealer
(4) failure to follow recommendations on fuel use contained in the 2004 and later Owner's Manual
(5) repairs performed outside of the authorized warranty service facilities
(6) use of parts which are not authorized by FUJI
2. Add-on or modified parts
3. Expenses incurred by processing warranty claims
E. HOW TO FILE A CLAIM
F. WHERE TO GET WARRANTY SERVICE
G. MAINTENANCE, REPLACEMENT AND REPAIR OF EMISSION-RELATED PARTS
H. PARTS COVERED UNDER THE CALIFORNIA EMISSIONS WARRANTY
(1) Fuel Metering System
(i) Carburetor and internal parts (and/or pressure regulator or fuel injection system)
(ii) Air/fuel ratio feedback and control system, if applicable
(iii) Cold start enrichment system, if applicable
(iv) Regulator assy (gaseous fuel, if applicable)
(2) Air Induction System
(i) Intake manifold, if applicable
(ii) Air filter
(3) Ignition System
(i) Spark plugs
(ii) Magneto or electronic ignition system.
(iii) Spark advance/retard system, if applicable
(4) Exhaust manifold, if applicable
(5) Miscellaneous Items Used in Above Systems
(i) Electronic controls, if applicable
(ii) Hoses, belts, connectors, and assemblies
(iii) Filter lock assy (gaseous fuel, if applicable)
