beautypg.com

Thermo Pride Thermo Pace Downflow/Horizontal Furnace (CSA) User Manual

Page 17

background image

Installer’s Information Manual

Page 17

For example: A 108,000 Btu per hour furnace requires two
openings of at least 108,000 ÷ 4,000 or 27 square inches.
See Figure 18 and Table 3.

Table 3. Free Opening Area Based On One Square Inch
Per 4000 Btu/hr.

TOTAL

INPUT

(Btu/hr)

REQUIRED

FREE

AREA PER

OPENING

(square inches)

MINIMUM

ROUND PIPE

DIAMETER

(inches)

MAXIMUM
INPUT FOR

GIVEN PIPE

DIAMETER

(Btu/hr)

54,000

13.5

5

78,000

72,000

18

5

78,000

90,000

22.5

6

113,000

108,000

27

6

113,000

126,000

31.5

7

153,000

144,000

36

7

153,000

When communicating with the outdoors through vertical
ducts, openings and ducts must have a minimum free area
of one square inch per 4,000 Btu per hour of total combined
input rating of all gas appliances within fu rnace space. See
Figure 19 and Table 3.

Figure 19. All Air Through Vertical Ducts From Spaces
That Freely Access The Outdoors.

Figure 20. All Air From The Outdoors Through Horizontal
Ducts.

When communicating with the outdoors through horizontal
ducts, openings and ducts must have a minimum free area
of one square inch per 2,000 Btu per hour of total combined
input rating of all gas appliances within fu rnace space. See

Figure 20 and Table 4.

Table 4. Free Opening Area Based On One Square Inch
Per 2000 Btu/hr.

TOTAL

INPUT

(Btu/hr)

REQUIRED

FREE

AREA PER

OPENING

(square inches)

MINIMUM

ROUND

PIPE

DIAMETER.

(inches)

MAXIMUM
INPUT FOR

GIVEN PIPE

DIAMETER

(Btu/hr)

54,000

27

6

56,000

72,000

36

7

76,000

90,000

45

8

100,000

108,000

54

9

127,000

126,000

63

9

127,000

144,000

72

10

157,000

Example: Furnace is 90,000 Btu per hour input and is to be
installed in a confined space that contains no other gas
appliances. Rectangular combustion and ventilation air
ducts will run horizontally from outdoors to fu rnace space.

Calculate the free area required.

Because combustion and ventilation air ducts run
horizontally, allow 2,000 Btu per hour.

Furnace input (Btu/hr)

= Free area required

2,000 Btu/hr

per square inch

90,000

= 45 square inches

2,000


Each duct must have a minim um cross sectional area of 45
square inches.

SECTION 5. CONDENSATE DRAIN

This furnace produces water as a product of combustion.
Much of this water condenses on the stainless steel tubing
of the heat exchanger and in the vent system. This water
(referred to as condensate) must be drained from the
furnace into a household drain. The following notes should
be considered when connecting condensate drain:

??

The furnace’s drain trap must be primed. This is easily
done by pouring a few cups of water into fu rnace vent
pipe after drain installation is complete.

??

Field installed drain line from furnace must flow down
hill from furnace trap.

??

A frozen or blocked drain line will cause fu rnace
shutdown and “no-heat” complaints. Protect drain trap
and drain tubing from freezing.

??

When a condensate pump is used, select a pump
designed for fu rnace condensate.

CAUTION: Make sure that drain connections do not leak.
Air leaks around drain hoses will prevent furnace from
draining and cause the furnace to shutoff. Make sure all
hos e clamps are installed correctly.