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Symptoms of insufficient power – Studio Technologies 230 2014 User Manual

Page 38

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Issue 9, November 2014

Model 230 User Guide

Page 38

Studio Technologies, Inc.

Symptoms of Insufficient

Power

A core part of the Model 230’s internal cir-

cuitry is a switch-mode power supply that

produces +45 volts, +12 volts, +5 volts,

and –12 volts. This power supply circuit

works very well as long as it is “fed” with

sufficient input voltage and current. “Suf-

ficient” is defined as a minimum of 24 volts

on the IFB input and 20 volts on the exter-

nal 24 volt DC input. The necessary cur-

rent, 125 milliamperes for the IFB circuit

and intercom line and 90 milliamperes for

the external source, must be supplied over

their respective voltage ranges.
It’s worth discussing what will happen if

any of these power sources fall below their

specified minimum. Typically, if the Model

230 is being powered by an external 24

volt nominal power source, normal opera-

tion will continue until the input falls to

the 18-20 volt range. As the input voltage

drops below this range the Model 230’s

internal power supply will have reduced

stability, operating in this manner until its

low-voltage shutdown circuit halts opera-

tion. Note that as the input voltage moves

down from 24 volts the input current will

rise proportionately to make up for the

loss of power.
Using the intercom line to provide Model

230 power shouldn’t prove to be a prob-

lem. Power supplies associated with

broadcast and production intercom sys-

tems are designed to support multiple

beltpack and related devices. In the “big

scheme of things,” connecting a Model

230 shouldn’t add a significant load.
If an IFB circuit is powering the Model 230,

maintaining the required voltage and cur-

rent is more critical. Should the voltage or

current fall below the specified minimum,

the Model 230’s power supply circuit will

again become unstable. This will become

an issue as noise will be induced into the

IFB circuit’s audio signals. The reason

is simple: an IFB circuit “multiplexes”

3-conductors so that they carry both power

and audio signals. If sufficient amounts

of voltage and current are supplied to the

Model 230’s IFB input, the Model 230’s

power supply will draw a steady amount of

energy. This will not disturb the analog sig-

nals on pin 1 (common for DC and audio)

and pin 2 (DC and channel 1 audio). But if

the Model 230’s power supply is not sup-

plied with sufficient energy (volts multiplied

by amps) it will try to draw what it needs

from the IFB circuit, becoming unstable

in the process. The IFB circuit’s audio

signals will be corrupted by the power

supply’s attempt to draw enough power.

Instead of nice clean audio there will be

squeaks, squeals, and some awfully funky

noises added. Again, in a low-voltage

or low-current situation, no damage will

be done to the Model 230’s circuitry but

correct operation will not be possible.
In most cases maintaining the IFB circuit’s

required voltage and current shouldn’t be

a problem. But issues may arise due to

malfunctioning IFB circuit sources or poor

interconnect cabling. Typically, excessive

cable length won’t be the cause of a prob-

lem. Generally, problems will be caused

by broken or damaged connector pins,

dirty patch points, or damaged (partially

open) cable conductors. Measuring the IFB

circuit’s voltage and current draw directly

at the Model 230’s IFB input connector will

quickly identify if there’s a power issue.
And now for another shameless “plug” for

other Studio Technologies products: Frank-

ly, most devices that supply IFB circuits

for broadcast applications use outdated