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4 leak testing, 5 adding refrigerant, 4 leak testing 6.5 adding refrigerant – REMKO ML 263 DC User Manual

Page 30: Remko ml...dc, Leak testing, Adding refrigerant

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6.4

Leak testing

Once all the connections have been made, the

pressure gauge station is attached to the Schrader

valve as follows (if fitted):

red = small valve = high pressure

blue = large valve = suction pressure

Once the connection has been made successfully,

the leak test is carried out with dry nitrogen.

Leak testing involves spraying a leak detection

spray onto the connections. If bubbles are visible,

the connections have not been made properly. In

that case, tighten the connection or, if necessary,

create a new flange.

After completing a successful leak test, the excess

pressure in the refrigerant piping is removed and a

vacuum pump with an absolute final partial pres-

sure of min. 10 mbar is used to remove all of the

air and empty the pipes. Any moisture present in

the pipes will also be removed.

NOTICE!

A vacuum of at least 20 mbar must be pro-

duced!

The time required to generate the vacuum is

dependent on the final pressure pipe volume of the

indoor units and the length of the refrigerant piping.

However, the process will take at least 60

minutes. Once any foreign gases and humidity

have been completely extracted from the system,

the valves on the pressure gauge station are

closed and the valves on the outdoor unit are

opened as described in the "Commissioning" sec-

tion.

6.5

Adding refrigerant

The units contain a basic quantity of refrigerant. In

addition, an additional amount of refrigerant must

be added for refrigerant piping lengths exceeding 5

metres per circuit. Refer to the following chart:

Up to and

incl. 5m

From 5m to

max. length

ML 263 DC

0 g/m

30 g/m

ML 353 DC

ML 523 DC

CAUTION!

Wear protective clothing when handling refrig-

erant.

DANGER!

Only refrigerant in a liquid state may be used to

fill the cooling cycle!

NOTICE!

Check the overheating to determine the refrig-

erant fill quantity.

NOTICE!

The escape of refrigerant contributes to cli-

matic change. In the event of escape, refrig-

erant with a low greenhouse potential has a

lesser impact on global warming than those

with a high greenhouse potential. This device

contains refrigerant with a greenhouse poten-

tial of 1975. That means the escape of 1 kg of

this refrigerant has an effect on global warming
that is 1975 times greater than 1 kg CO

2

,

based on 100 years. Do not conduct any work

on the refrigerant circuit or dismantle the

device - always enlist the help of qualified

experts.

REMKO ML...DC

30

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