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Pulse welding (only with the pulse panel), Fusion spot welding (only with a pulse panel) – Kemppi DC 2000 User Manual

Page 19

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Mastertig aC/DC 000, 500, 500W, 3500W/0701 – 1

© keMppi oy

pulse

on /

off

PULSE

RATIO

BACK.

FREQUENCY

off

hot

start

soft

start

+50%

-70%

2

2

0 - 10 s

spot

WelD

3.4.11. Pulse welding (only with the pulse panel)

1. Switch the pulse welding on by means of the pulse-section key ON/OFF.
2. Adjust the average current that you want from the current adjustment knob.

The current display will show you the average current.

3. Press the key BACK. FREQUENCY once. The text bAc of the right-hand

display shows you that now you can adjust the background current from the

current knob. The background current is proportional to the average current,

but it is shown in the current display in amperes.

4. Press the key BACK. FREQUENCY again. The text FrE of the current display shows that

now you can adjust the pulse frequency. The pulse frequency is shown in Hz.

5. Press the key PULSE RATIO once. You will see the pulse current in the current display. The

right-hand display reads PUL. You can also adjust the pulse current, but please note that this

will change the average current.

6. When you press the key PULSE RATIO again, you can adjust the pulse ratio, rAt. The pulse

ratio is shown as a percentage of the total length of the cycle.

7. When you press either of the parameter keys a third time, the adjustment goes back to the

average current AvE.

3.4.12. Control of the start current (only with the pulse panel)

By means of the control potentiometer of the start current you can

select either a soft, normal or hot start. The start current is available

only with a 4-function torch switch operation.
By turning the potentiometer to OFF, you have a normal start (see

the use of the torch switch / 4-function)

By turning the potentiometer to the left, you get a soft start (SOFT START).

When you raise the torch switch, the current rises in accordance with the

up-slope of the start current to the start current, which is smaller than the

welding current.
From the start current, you can move to the welding current by pressing the

torch switch for a short moment.
The start current is proportional to the welding current. You can see the

value of the start current in the numerical display during the control.
When you turn the potentiometer to the right, the start current is higher than

the welding current (HOT START). Otherwise the start is made in the same

way as with a soft start.

3.4.13. Fusion spot welding (only with a pulse panel)

Select fusion spot welding by pressing the special operation key SPOT WELD.

To show that you have selected fusion spot welding, the signal light next to the

key goes on. You can select the spot time that you want with the current knob.

The time selected is shown in the numerical display during the adjustment. Five

seconds after the adjustment, the display returns to the set value of the current and

you can adjust the welding current.
The time shown in the display means the time you have the welding current. The

down-slope and the up-slope times are increasing the burning time of the arc.