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Troubleshooting preparation, Test equipment, Troubleshooting procedures and sequence – Hypertherm Powermax45 Service Manual User Manual

Page 81: Troubleshooting preparation -5, Powermax

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TroubleshooTing and sysTem TesTs

powermax

45

Service Manual

5-5

Troubleshooting preparation

The complexity of the circuits requires that service technicians have a working knowledge of inverter power supply

theory. In addition to being technically qualified, technicians must perform all testing with safety in mind.

If questions or problems arise during servicing, call the Hypertherm Technical Services team listed in the front of this

manual.

Test equipment

• Multimeter with a variety of jumper leads, including E-Z Hooks

®

.

Troubleshooting procedures and sequence

When performing the troubleshooting procedures,

• Read the Safety and Compliance Manual for detailed safety information;
• Refer to the Wiring Diagrams section for the system’s electrical schematic;
• Refer to the Component Replacement section for part replacement procedures;
• Refer to the Parts section to locate power supply components and torch components.

After the problem has been located and repaired, refer to the Sequence of operation flow diagram on page 5-4 to test

the power supply for proper operation.

External inspection

Power ON

Internal inspection

Resistance checks

Troubleshooting guide

Troubleshooting tests

Power OFF and disconnected

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