Flowserve 500+ Series Logix - Manual (Page 3)

User Instructions - Logix® 500+ Series Digital Positioners FCD LGENIM0105-10 11/13
flowserve.com 3
CONTENTS
1.1 U SING T HIS D OCUMENT ............................................................4
1.2 T ERMS C ONCERNING S AFETY ......................................................4
1.3 P ROTECTIVE C LOTHING .............................................................4
1.4 Q UALIFIED P ERSONNEL .............................................................4
1.5 V
ALVE AND
A
CTUATOR
V
ARIATIONS
.............................................4
1.6 S
PARE
P
ARTS
.........................................................................4
1.7 S ERVICE / R EPAIR ....................................................................4
1.8 B ASIC O PERATION ...................................................................5
1.9 HART ..................................................................................5
1.10 P OSITION D EFINITION ...............................................................5
1.11 C OMMAND I NPUT AND F INAL C OMMAND ......................................5
1.12 O UTER L OOP ..........................................................................5
1.13 I NNER L OOP ...........................................................................6
1.14 D ETAILED S EQUENCE OF P OSITIONER O PERATIONS ...........................6
1.15 I NNER L OOP O FFSET .................................................................6
2 SPECIFICATIONS ............................................... 8
2.1 I NPUT S IGNAL ........................................................................8
2.2 A IR S UPPLY ...........................................................................8
2.3 P NEUMATIC O UTPUT ................................................................8
2.4 S TROKE O UTPUT .....................................................................8
2.5 A NALOG O UTPUT – M ULTI -F UNCTION C ARD ..................................8
2.6 R EMOTE M OUNT S PECIFICATIONS ................................................8
2.7 L IMIT S WITCH S PECIFICATIONS ....................................................9
2.8 P OSITIONER P ERFORMANCE C HARACTERISTICS ................................9
2.9 P HYSICAL S PECIFICATIONS ..........................................................9
2.10 T EMPERATURE ........................................................................9
2.11 V ALVE S IGHT DTM S OFTWARE S PECIFICATIONS ...............................9
3 HAZARDOUS AREA CERTIFICATIONS.......... 10
4 STORAGE AND UNPACKING .......................... 11
4.1 S TORAGE ............................................................................ 11
4.2 U NPACKING ......................................................................... 11
4.3 P RE - INSTALLATION I NSPECTION ................................................. 11
5 MOUNTING AND INSTALLATION ................... 12
5.1 M OUNTING TO M ARK O NE L INEAR V ALVES ................................. 12
5.2 M OUNTING TO F LOW T OP L INEAR V ALVES ................................... 13
5.3 M OUNTING TO S TANDARD V ALTEK R OTARY V ALVES ....................... 15
5.4 M OUNTING TO M AX F LO R OTARY V ALVES ................................... 17
5.5 M OUNTING TO R OTARY NAMUR (A UTO M AX ) V ALVES ................. 18
5.6 M OUNTING TO A L INEAR NAMUR P NEUMATIC A CTUATOR ............. 19
6 TUBING ............................................................. 20
6.1 D ETERMINE A IR A CTION ......................................................... 20
6.2 C ONNECT S UPPLY P ORT .......................................................... 20
6.3 P URGING S INGLE A CTING A CTUATORS ........................................ 20
6.4 V ENTED D ESIGN .................................................................... 21
7 ELECTRICAL CONNECTIONS ......................... 22
7.1 E
LECTRICAL
T
ERMINALS
........................................................... 22
7.2 C OMMAND I NPUT (4-20 M A) C ONNECTION ................................ 22
7.3 M ULTI -F UNCTION C ARD (AO, DO, DI) ...................................... 24
7.4 L IMIT S WITCHES .................................................................... 25
7.5 R EMOTE M OUNT .................................................................. 25
7.6 C ONNECTIONS FOR I NTRINSICALLY S AFE O PERATION ....................... 25
8 STARTUP .......................................................... 26
8.1 Q
UICK
S
TART
I
NSTRUCTIONS
.................................................... 26
8.2 L OCAL U SER I NTERFACE O VERVIEW ............................................ 26
8.3 C ONFIGURATION S WITCH S ETTINGS (505+) ................................. 27
8.4 C ONFIGURATION S WITCH S ETTINGS (510+ AND 520MD+) ............. 27
8.5 S TROKE C ALIBRATION ............................................................. 28
8.6 A NALOG O UTPUT (AO) C ALIBRATION ........................................ 29
9 POSITIONER FUNCTIONS (NO DISPLAY
REQUIRED) ....................................................... 30
9.1 L
IVE
M
ANUAL
T
UNING
(A
DJUSTING THE
G
AIN
) ............................. 30
9.2 L OCAL C ONTROL O F V ALVE P OSITION ......................................... 30
9.3 C OMMAND S OURCE R ESET ...................................................... 30
9.4 F ACTORY R ESET .................................................................... 30
9.5 V IEWING V ERSION N UMBERS ................................................... 30
10 POSITIONER FUNCTIONS (LCD DISPLAY) .... 31
10.1 M AIN D ISPLAY V IEW .............................................................. 31
10.2 M ENU O VERVIEW ................................................................. 33
10.3 M ENU F EATURES .................................................................. 34
11 HART COMMUNICATION ................................. 39
11.1 V ALVE S IGHT DTM ................................................................ 39
11.2 HART 375/475 H ANDHELD C OMMUNICATOR ............................ 39
11.3 C HANGING HART V ERSIONS .................................................... 39
11.4 B URST M ODE ....................................................................... 39
12 MODEL FEATURES .......................................... 40
12.1 L OGIX 505+ ........................................................................ 40
12.2 L OGIX 510+ ........................................................................ 40
12.3 L OGIX 520MD+ ................................................................... 40
12.4 MD+ P OSITIONER D IAGNOSTIC L EVELS ....................................... 40
12.5 V ALVESIGHT DTM D IAGNOSTIC L EVELS ....................................... 40
13 MULTI-FUNCTION CARD ................................. 41
13.1 A NALOG O UTPUT (AO) .......................................................... 41
13.2 D ISCRETE O UTPUT (DO) ......................................................... 41
13.3 D ISCRETE I NPUT (DI) ............................................................. 41
14 LIMIT SWITCHES .............................................. 42
14.1 L IMIT S WITCH P RINCIPLES OF O PERATION .................................... 42
14.2 L IMIT S WITCH T YPES .............................................................. 42
15 REMOTE MOUNT .............................................. 42
15.1 R EMOTE M OUNT O PEREATION ................................................. 42
16 REQUIREMENTS FOR SAFETY INTEGRITY .. 43
16.1 F AIL S AFE S TATE ................................................................... 43
16.2 S AFETY F UNCTION ................................................................. 43
16.3 F AIL S AFE S TATE R ESPONSE T IME .............................................. 43
16.4 P OSITIONER M ODEL S ELECTION AND S PECIFICATION ....................... 43
16.5 I NSTALLATION ...................................................................... 43
16.6 R EQUIRED C ONFIGURATION S ETTINGS ......................................... 43
16.7 M AXIMUM A CHIEVABLE SIL..................................................... 43
16.8 R ELIABILITY DATA .................................................................. 43
16.9 L IFETIME LIMITS .................................................................... 43
16.10 P ROOF T ESTING .................................................................... 43
16.11 M AINTENANCE ..................................................................... 44
16.12 R
EPAIR AND REPLACEMENT
...................................................... 44
16.13 T RAINING R EQUIREMENTS ....................................................... 44
17 MAINTENANCE AND REPAIR ......................... 45
17.1 S CHEDULED M AINTENANCE ...................................................... 45
17.2 R EQUIRED T OOLS AND E QUIPMENT ............................................ 45
17.3 T ORQUE S PECIFICATION FOR S CREWS .......................................... 45
17.4 I NSTALLING A L IMIT S WITCH ..................................................... 45
17.5 R EPLACING THE LCD B OARD .................................................... 46
17.6 R EPLACING AN A UXILIARY C ARD ................................................ 46
17.7 R EPLACING A M AIN B OARD ..................................................... 47
17.8 R EPLACING THE P RESSURE S ENSOR B OARD ................................... 47
17.9 C LEANING AND R EPLACING A D OUBLE A CTING P ILOT R ELAY ............. 48
17.10 R EPLACING A S INGLE A CTING P ILOT R ELAY ................................... 49
18 TROUBLESHOOTING ....................................... 50
18.1 T ROUBLESHOOTING G UIDE ...................................................... 50
18.2 S TATUS C ODE I NDEX .............................................................. 51
18.3 S TATUS C ODE D ESCRIPTIONS .................................................... 52
18.4 H ELP F ROM F LOWSERVE ......................................................... 59
19 POSITIONER DIMENSIONS.............................. 60
19.1 P OSITIONER D IMENSIONS ........................................................ 60
20 HOW TO ORDER ............................................... 61
20.1 P OSITIONERS ........................................................................ 61
20.2 S PARE P ARTS K ITS ................................................................. 62
20.3 G AGE B LOCK ........................................................................ 62
20.4 VDI/VDE 3847 M OUNTING B LOCKS ........................................ 62
20.5 M OUNTING K ITS ................................................................... 62
INDEX ........................................................................... 62