Flowserve ESP3 - Manual (Page 2)

ESP3 USER INSTRUCTIONS ENGLISH 26999943 08-11
Page 2 of 64
CONTENTS
Page Page
1 INTRODUCTION AND SAFETY ........................... 3
1.1 General ........................................................... 3
1.2 CE marking and approvals.............................. 3
1.3 Disclaimer ....................................................... 3
1.4 Copyright......................................................... 3
1.5 Duty conditions................................................ 3
1.6 Safety .............................................................. 4
1.7 Name plate and safety labels.......................... 7
1.8 Specific machine performance........................ 7
1.9 Noise level....................................................... 7
2 TRANSPORT AND STORAGE ............................. 9
2.1 Consignment receipt and unpacking............... 9
2.2 Handling .......................................................... 9
2.3 Lifting............................................................... 9
2.4 Storage............................................................ 9
2.5 Recycling and end of product life.................. 10
3 DESCRIPTION .................................................... 10
3.1 Configurations ............................................... 10
3.2 Nomenclature................................................ 10
3.3 Design of major parts .................................... 11
3.4 Performance and operation limits.................. 11
4 INSTALLATION ................................................... 17
4.1 Location......................................................... 18
4.2 Part assemblies............................................. 18
4.3 Foundation .................................................... 18
4.4 Pump Mounting ............................................. 18
4.5 Mechanical seals and packing ...................... 18
4.6 Driver Mounting............................................. 19
4.7 Piping ............................................................ 19
4.8 Final free rotation check................................ 23
4.9 Auxiliary piping .............................................. 23
4.10 Electrical connections ................................. 23
4.11 Level controls .............................................. 23
4.12 Protection systems...................................... 31
5 COMMISSIONING, STARTUP, OPERATION AND
SHUTDOWN ...................................................... 31
5.1 Pre-commissioning procedure ...................... 31
5.2 Bearing Lubrication ....................................... 31
5.3 Impeller clearance......................................... 34
5.4 Direction of rotation ....................................... 34
5.5 Guarding ....................................................... 34
5.6 Priming and auxiliary supplies ...................... 34
5.7 Starting the pump .......................................... 34
5.8 Running or operation .................................... 35
5.9 Stopping and shutdown................................. 36
5.10 Hydraulic, mechanical and electrical duty... 36
6 MAINTENANCE ...................................................37
6.1 Maintenance schedule...................................37
6.2 Spare parts.....................................................38
6.3 Recommended spares and consumable items
.......................................................................38
6.4 Tools required ................................................38
6.5 Fastener torques............................................39
6.6 Setting impeller clearance and impeller
replacement ...................................................40
6.7 Disassembly ..................................................41
6.8 Examination of parts ......................................43
6.9 Assembly of pump and seal...........................46
7 FAULTS; CAUSES AND REMEDIES ..................51
8 PARTS LIST AND DRAWINGS ...........................53
8.1 General arrangement drawing.......................62
9 CERTIFICATION..................................................62
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS ...........................................................62
10.1 Supplementary User Instructions ................62
10.2 Change notes ..............................................62
10.3 Additional sources of information ................62