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Bronkhorst Mini CORI-FLOW User Manual

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BRONKHORST CORI-TECH B.V.

TABLE OF CONTENTS

1

INTRODUCTION .............................................................................................................................................. 6

1.1

General description ................................................................................................................................... 6

1.1.1

Gas / Liquid flow ................................................................................................................................. 6

1.1.2

Housing .............................................................................................................................................. 6

1.1.3

Valves ................................................................................................................................................ 7

1.1.4

Badger Meter Valves .......................................................................................................................... 9

1.1.5

Liquid dosing systems with pumps................................................................................................... 10

1.2

Sensor measuring principle ..................................................................................................................... 11

1.2.1

Mini CORI-FLOW sensor ................................................................................................................. 11

1.3

Valve principles ....................................................................................................................................... 11

1.3.1

Solenoid valve .................................................................................................................................. 11

1.3.2

Vary-P valve ..................................................................................................................................... 11

1.3.3

Pilot operated valve .......................................................................................................................... 11

1.4

Software for physical properties of gases and liquids. ............................................................................ 12

1.5

(mini) Cori-Flow accuracy ........................................................................................................................ 12

2

INSTALLATION .............................................................................................................................................. 16

2.1

Receipt of equipment .............................................................................................................................. 16

2.2

Return shipment ...................................................................................................................................... 16

2.3

Service .................................................................................................................................................... 16

2.4

Mounting instructions .............................................................................................................................. 17

2.4.1

Flow direction: .................................................................................................................................. 17

2.4.2

Base mounting: ................................................................................................................................ 17

2.4.3

Mounting position general: ............................................................................................................... 17

2.4.4

Mounting position (integrated) valve with purge connector: ............................................................. 17

2.4.5

Mounting position in pipe line for liquid applications: ....................................................................... 18

2.4.6

Liquid purging: .................................................................................................................................. 18

2.4.7

Mounting position in pipe line for gas applications: .......................................................................... 18

2.4.8

Gas purging: ..................................................................................................................................... 19

2.4.9

Inlet bends and pipe support: ........................................................................................................... 19

2.4.10

Pipe line reducers: ........................................................................................................................... 19

2.4.11

Vibrations: ........................................................................................................................................ 19

2.4.12

Crosstalk: ......................................................................................................................................... 20

2.5

Notes for temperature considerations ..................................................................................................... 20

2.6

Fluid/gas connections .............................................................................................................................. 21

2.7

Piping....................................................................................................................................................... 21

2.8

Electrical connections .............................................................................................................................. 21

2.9

Pressure testing ...................................................................................................................................... 22

2.10

Supply pressure ................................................................................................................................... 22

2.11

System purging .................................................................................................................................... 22

2.12

Seals .................................................................................................................................................... 22

2.13

Equipment storage............................................................................................................................... 22

2.14

Electromagnetic compatibility .............................................................................................................. 23

2.15

Electro static discharge........................................................................................................................ 24

3

OPERATION .................................................................................................................................................. 24

3.1

General .................................................................................................................................................... 24

3.2

Power and warm-up ................................................................................................................................ 24

3.3

Start-up .................................................................................................................................................... 24

3.4

Zeroing .................................................................................................................................................... 25

3.4.1

What is zero-stability ? ..................................................................................................................... 25

3.4.2

Procedure for zeroing ....................................................................................................................... 25

3.4.3

Zero-procedure information ............................................................................................................. 25

3.4.4

Alternatives for starting zero procedure ........................................................................................... 26

3.4.5

Zeroing with the Micro-switch ........................................................................................................... 26

3.4.6

Zeroing through the digital communication ...................................................................................... 26

3.5

Operating conditions ............................................................................................................................... 27

3.6

Manual operation ..................................................................................................................................... 27

3.7

Analog operation ..................................................................................................................................... 27

3.8

BUS / digital operation ............................................................................................................................. 28

3.9

RS232 communication cable T-part ........................................................................................................ 29

4

MAINTENANCE ............................................................................................................................................. 30

4.1

General .................................................................................................................................................... 30

4.2

mini CORI-FLOW sensor ........................................................................................................................ 30

4.3

Controllers ............................................................................................................................................... 30

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