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7 piping, 8 electrical connections, 9 caution – Bronkhorst EX-FLOW Mass Flow User Manual

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BRONKHORST HIGH-TECH B.V.

2.7 Piping

BE SURE THAT PIPING IS ABSOLUTELY CLEAN!

DO NOT install small diameter piping on high flowrates, because the inlet jetflow will affect the accuracy.

DO NOT mount abrupt angles direct on in- and outlet, especially not on high flow rates. We recommend at

least 10 pipe diameters distance between the angle and the instrument.

DO NOT mount pressure regulators direct on the inlet of flow meters/controllers, but allow some meters of

piping (at least 25 D). Special attention should be taken at high flow rates with flow controllers. An up- and

downstream buffer is needed with a volume calculated according to the following formula:

V ≤ 0.15d

2

ρ

in which:

V = Volume in litres

d = orifice diameter in mm

ρ

= density at normal conditions

d = 7.6 k

V

Example:

Flow controller at 500 ln/min Air and orifice diameter d = 4 mm, needs for stable control a buffer volume of:

V ≥

0.15 4 : 1.29

2

= 2.1 litres

Also the capacity of the pressure regulator should be at least 2 times the flow controller, so in this case

2 ⋅ 500 = 1,000

I

n

/ min

2.8 Electrical connections

Bronkhorst High-Tech B.V. recommends to use standard cables, which have been tested together with the

appropriate flow meter/controller. These cables have the right connector and if loose ends are used, these

will be marked to prevent wrong connection.

Hook-up diagrams are enclosed in the back of this manual.

To comply with the IP classification it is necessary to follow the assemble guidelines of the connector

manufacturer.

2.9 Caution

Each flow meter/controller is pressure tested to at least 1.5 time the working pressure of the process

conditions stipulated by the customer, with a minimum of 8 bar.

For pressure meter/controllers. The test pressure depends on the range of the pressure transducer.

In general

2 x F.S. value for ranges 1 and 2 bar

1,5 x F.S. value for ranges up to 200 bar

1,25 x F.S. value for ranges up to 400 bar

This tested pressure is stated on the flow meter/controller with a RED COLOURED sticker. Check test

pressure before installing in the line.

If this sticker is

not available or the test pressure is incorrect, the instrument should not be mounted in the

process line and be returned to the factory.

Each instrument is helium leak tested to at least 2 ⋅ 10

-9

mbar l/s Helium.

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