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Nexen OPS-625 801692 User Manual

Page 13

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13

FORM NO. L-20318-E-1112

FIGURE 15

3

6

2

15

14

10

11

9

FIGURE 16

23

18

18

22

19

TABLE 7

Solenoid

Valve

22

19

12

21

20

12

Connector

(Item 33)

FIGURE 14

Connector

(Item 30)

11

PARTS REPLACEMENT - BEARINGS AND O-RING SEALS (ALL MODELS)

WARNING

Special attention should be exercised when

working with retaining rings. Always wear

safety goggles when working with spring or

tension loaded fasteners or devices.

CAUTION

Use caution not to bump or damage the

Sensors during assembly or disassembly.

WARNING

The Piston (Item 15) is spring loaded. Always

wear safety goggles when working with

spring or tension loaded fasteners or devices.

1. Disconnect the Red and Black leads from the Connector

(Item 30), located on the Solenoid Valve, from Terminals 5

and 6 of the Connector (Item 33) by pushing a screwdriver

into the slot on the top of the Connector; then, pull the two

leads from the Solenoid Valve out of the Connector (See

Figure 14).

2. Remove the four Socket Head Cap Screws (Item 12) and

separate the two halves of the FMCE (See Figure 14).

3. Remove the four Socket Head Cap Screws (Item 12)

securing the Male Pilot (Item 19) to the Air Chamber (Item

11) (See Figure 14).

4. Remove the Male Pilot (Item 19) and Stub Shaft (Item 22)

from the Air Chamber (Item 11) (See Figure 14).

5. Remove and discard the old O-ring Seals (Items 20 and 21)

(See Figure 14).

6. Using a "C" clamp, compress the Piston (Item 15) into the

Air Chamber (Item 11) (See Figure 15).

7. Remove the Retaining Ring (Item 6) from the Splined Disc

(Item 9) (See Figure 15).

8. Press the Splined Disc (Item 9) from the Bearing (Item 2)

(See Figure 15).

9. Slowly release the "C" clamp holding the Piston (Item 15)

in the Air Chamber (Item 11); then, remove the Piston (Item

15) from the Air Chamber (Item 11) (See Figure 15).

10. Remove the six Compression Springs (Item 10) (See Figure

15).

11. Remove the Retaining Ring (Item 3) from the Piston (Item

15) (See Figure 15).

12. Remove and discard the old O-ring Seal (Item 14) from the

Piston (Item 15) (See Figure 15).

13. Press the Bearing (Item 2) out of the Piston (Item 15) (See

Figure 15).

14. Clean the bearing bore of the Piston with fresh safety solvent,

making sure all old Loctite

®

residue is removed.

RECOMMENDED TIGHTENING TORQUE (Item 12)

MODEL

TIGHTENING TORQUE

FMCE 625

157 In. Lbs. [17.7 N•m]

FMCE 875

267 In. Lbs. [30.2 N•m]

FMCE 1125

267 In. Lbs. [30.2 N•m]

FMCE 1375

594 In. Lbs. [55.5 N•m]

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