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Vortech 1999-2000 Honda Civic Si User Manual

Page 3

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P/N: 4HC020-010

©2004 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

19JAN04 99-00Honda Civic Si(4HC v3.0)

P/N: 4HC020-010

©2004 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

19JAN04 99-00Honda Civic Si(4HC v3.0)

P/N: 4HC020-010

©2004 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

19JAN04 99-00Honda Civic Si(4HC v3.0)

P/N: 4HC020-010

©2004 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

19JAN04 99-00Honda Civic Si(4HC v3.0)

TAbLE OF CONTENTS

FOREWORD ........................................................................................................................................................................................ii

TAbLE OF CONTENTS ......................................................................................................................................................................iii

TOOL & SUPPLY REQUIREMENTS ................................................................................................................................................iv

PARTS LIST-1999-2000 HONDA CIVIC Si-STANDARD ...........................................................................................................v

PARTS LIST-1999-2000 HONDA CIVIC Si-AFTERCOOLED (H.O.) .......................................................................................vii

1.

PREPARATION/REMOVAL .............................................................................................................................................1

2.

OIL FEED .............................................................................................................................................................................1

3.

OIL DRAIN ..........................................................................................................................................................................2

4.

FUEL PUMP WIRING AND INSTALLATION ...............................................................................................................2

5.

FUEL MANAGEMENT UNIT (FMU) INSTALLATION................................................................................................4

6.

MAP SENSOR bLEED ASSEMbLY INSTALLATION ..................................................................................................5

7.

RADIATOR RESERVOIR RELOCATION ........................................................................................................................6

8.

POWER STEERING PLUMbING ....................................................................................................................................6

9.

MAIN bRACKET INSTALLATION ..................................................................................................................................7

10.

SUPERCHARGER INSTALLATION ................................................................................................................................7

11.

AFTERCOOLER INSTALLATION....................................................................................................................................9

A. RESERVOIR INSTALLATION .....................................................................................................................................10

b. AFTERCOOLER WATER PUMP WIRING AND INSTALLATION ........................................................................12

C. WATER COOLER INSTALLATION ............................................................................................................................12

D. AFTERCOOLER INSTALLATION .............................................................................................................................13

E. SURGE TANK INSTALLATION ..................................................................................................................................15

12.

STANDARD KIT DISCHARGE DUCT INSTALLATION ..............................................................................................15

13.

AIR INLET DUCT INSTALLATION .................................................................................................................................15

14.

STANDARD bYPASS VALVE INSTALLATION .............................................................................................................16

15.

SUPERCHARGER DRIVE bELT INSTALLATION .........................................................................................................17

16.

POWER STEERING PLUMbING/bLEEDING ..............................................................................................................18

17.

FINAL CHECK ....................................................................................................................................................................18

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