Vortech 1999-2000 Honda Civic Si - Manual (Page 22)

P/N: 4HC020-010
©2004 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
19JAN04 99-00Honda Civic Si(4HC v3.0)
P/N: 4HC020-010
©2004 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
19JAN04 99-00Honda Civic Si(4HC v3.0)
P/N: 4HC020-010
©2004 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
19JAN04 99-00Honda Civic Si(4HC v3.0)
P/N: 4HC020-010
©2004 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
19JAN04 99-00Honda Civic Si(4HC v3.0)
D. Aftercooler Installation, cont’d.
4. Install the aftercooler core assembly between the
supercharger discharge and the throttle body. The
2-3/4” to 2-1/2” reducer sleeve should be placed
between the supercharger and the aftercooler.
Tighten the clamps on the sleeves.
5. Carefully verify that the aftercooler has sufficient
clearance to the throttle arm throughout its full
range of motion.
6. Install the 1” plastic barbed fitting in aftercooler
inlet duct 1” NPT hole.
7. Verify that all hoses are routed smoothly and without
kinks.
11. AFTERCOOLER INSTALLATION, cont’d.
Fig. 11-i
14
POWER COOLER ASSEMBLY
(8N101-090)
TO TEE INSERTED IN RADIATOR OVERFLOW
HOSE NEAR RESERVOIR CAP
6MM BOLT AND WASHER
(SECURES SURGE TANK
TO FENDERWELL)
SURGE TANK
(8N156-050)
TO BYPASS
VALVE INLET
SUPERCHARGER
DISCHARGE W
A
T
E
R
F
L
O
W
3/4" HOSE (7U038-000)
CUT TO FIT 3 PLACES
90 ° MOLDED HOSE
ELBOW (7U038-012)
1/2" SOCKET HEAD CAP
SCREW (7A250-050)
WATER
RESERVOIR
MOUNTING
BRACKET
(4HC010-110)
WATER
RESERVOIR
(8N055-030)
1" NPT HOLE NOT
USED. HOLE SHOULD
BE BLIND OR PLUGGED
90 ° MOLDED HOSE ELBOW
(7U030-065 (CONNECTS
FITTING ON BOTTOM OF
TANK TO INLET OF WATER PUMP)
WATER FLOW
WATER PUMP (8F001-402)
1/2" SOCKET HEAD CAP SCREW (7A250-050)
(INSTALL THROUGH ADEL CLAMP AND INTO WATER TANK TO HOLD WATER PUMP)
WATER COOLER
(8N006-010)
HONDA WATER COOLER
MOUNTING
BRACKET (4HC010-100)
WATER
PUMP
CLAMP
(8N010-080)
3/4" HOSE MENDER (7P375-075)
2 PLACES
WA
TE
R F
LO
W
1/2” NPT TO 3/4”
HOSE BARB
97P500-078
2 PLACES
90 ° 1/2” NPT TO 3/4” HOSE BARB
(7P500-026) 6 PLACES. 90 °
FITTING POINTING DOWN
COOLED CHARGE AIR
150 ° MOLDED HOSE
ELBOW (7U038-150)
TOP OF TANK