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Vortech 1999-2000 Honda Civic Si User Manual

Page 25

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P/N: 4HC020-010

©2004 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

19JAN04 99-00Honda Civic Si(4HC v3.0)

P/N: 4HC020-010

©2004 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

19JAN04 99-00Honda Civic Si(4HC v3.0)

P/N: 4HC020-010

©2004 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

19JAN04 99-00Honda Civic Si(4HC v3.0)

P/N: 4HC020-010

©2004 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

19JAN04 99-00Honda Civic Si(4HC v3.0)

17

D. Install the supplied power steering pump belt. Using

the factory tensioner screw snug the power steering

belt. Tighten both power steering pump mounting

bolts.

E. Install mounting bracket top plate. Center on dowel

pins and tighten the five socket head cap screws.

Verify that the plate is fully seated on mounting

surface. (See Fig. 15-c.)

F. Install the grooved idler pulley onto the machined

idler stud. Using thread-locker, tighten the 5/16” nut

and washer. (See Fig. 15-b.)

G. Insert stud through mounting bracket side plate

and start the thick washer and 5/16” nut.

H. Attach the side plate to the top plate and to the

mounting bracket using four 1” bolts and washers.

(See Fig. 15-c).

I.

Thread a 1/4” nut onto the long 1/4” tensioner bolt

and thread the bolt into the side plate.

J. Press down firmly on the tensioner idler and thread

1/4” bolt into the side plate until it touches the ten-

sioner stud. Tighten 5/16” nut on outside of tensioner

stud. Tighten the jam nut on the 1/4” tensioner

bolt.

K. Reinstall and tighten the two lower engine mount

to frame bolts.

Fig. 15-b

Fig. 15-c

NOTE: If the side plate does not sit flat on the low-

est mounting boss, use the supplied 1-1/4”

bolt and spacer. Insert the spacer between

the mounting boss and the side plate.

15.

SUPERCHARGER DRIVE bELT INSTALLATION

A. Insert the keyway into the extended drive input shaft

and install the pulley. Using thread-locker, install the

3/8-24 bolt through the washer and retainer and

into the input shaft. The pulley retainer bolt will be

tightened after the supercharger belt is installed.

B. Install the supercharger drive belt. Once the belt

is fully routed except for going around the super-

charger pulley, start the belt on the supercharger

pulley and use a ratchet on the harmonic damper

bolt to manually rotate engine until the belt is on

and centered. (See Fig. 15-a.)

C. Tighten the input shaft bolt as much as possible until

belt slippage occurs. Grab the belt on each side of

the supercharger pulley with one hand and squeeze

together. Tighten the input shaft bolt to 35 ft.lbs.

Fig. 15-a

NOTE: Do not hammer or pry on the supercharger

pulley. Heat gently with a propane torch if

required for easier installation.