Vortech Ford SVT Contour/Mercury 2.5L V6 Cougar User Manual

Page 25

P/N: 4FS020-010

11JAN02 V2.0

(Cougar (4FS V2.0))

15. SUPERCHARGER DISCHARGE/BYPASS ASSEMBLY

A. Remove the stock PCV valve and install the

supplied valve in its place. (See

Fig. 4-a on

page 4.)

B. Slide the 1”x 4-1/4” hose onto the supplied dis-

charge tube and secure with the #16 hose clamp
provided.

C. Install the supplied compressor bypass valve

onto the 1” hose attached to the discharge duct
with the bypass vacuum nipple pointing away
from the discharge fitting and secure it with a #16
hose clamp.

D. Using the 5/32” TEE and hose, splice the bypass

nipple into the previously installed vacuum hose
attached to the FMU lid.

Install the 2-1/2” silicone sleeve and #40 hose

clamp on the throttle body.

Install the discharge duct on the supercharger

discharge using the 2-1/2” silicone sleeve and
two #44 hose clamps. Slide the other end of the
discharge duct into the sleeve on the throttlebody
and secure it with a #44 hose clamp. (See

Fig.

15-b.)

G. Connect the supplied 3/4” x 90

rubber elbow to

the discharge duct and secure it with a #10 hose
clamp. Attach the remaining end to the IAC. (See
Fig. 15-c.)

Fig. 15-c

Fig. 15-a

Fig. 15-b

SVT Contour models are to install the supplied 2.75 to 2.50

reducer and a #44 clamp.

INSTALLED IAC HOSE

DISCHARGE TUBE

INLET DUCT

Ø1” x 4-1/4” HOSE

Ø1” x 3-1/2” HOSE

VACUUM HOSE

COMPRESSOR BYPASS
VALVE