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15 replacement of parts, 22 flow sensor, 23 bypass – Glow-worm Ultracom cx User Manual

Page 61: 24 three way valve, 25 plate-to-plate heat exchanger

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15 Replacement of Parts

15.22 Flow Sensor

For access, refer to section 15.1.
Drain the boiler hot water circuit as described in the

appropriate section of 15.1.
Refer to diagram 15.17.
Remove the front securing clip.
Disconnect the domestic cold water pipe at the bulkhead

connection and remove the pipe.
Remove the rear securing clip.
Disengage the flow sensor housing.
Remove the electrical connection.
Fit new ‘O’ rings.
After replacing the flow sensor, open the cold-water isolation

valve and slowly open a hot water tap to remove air.

15.23 Bypass

For access, refer to section 15.1.
Drain the boiler heating circuit as described in the appropriate

section of 15.1.
Refer to diagram 15.18.
Remove the retaining clip to remove the bypass screw.
Fit new ‘O’ rings.
After replacing the bypass, refill, vent and pressurise the

boiler.

15.24 Three Way Valve

For access, refer to section 15.1.
Drain the boiler heating circuit as described in the appropriate

section of 15.1.
Refer to diagram 15.18.
Remove the retaining clips and three securing screws to

remove the three way valve.
Undo the securing nut to check the solenoid actuator, spindle

and shaft.
Fit new ‘O’ rings before replacing the three way valve

assembly.
Refill, vent and pressurise the boiler.

15.25 Plate-to-Plate Heat Exchanger

For access, refer to section 15.1.
Drain the boiler heating and domestic hot water circuits as

described in the appropriate sections of 15.1.
Refer to diagram 15.19.
Remove the 4 securing screws.
Remove the plate-to-plate heat exchanger by lifting it up and

over the top of the left hand hydroblock.
When replacing the plate-to-plate heat exchanger ensure that

the four rubber sealing washers are fitted into the hydroblock.
NOTE: The plate-to-plate heat exchanger only fits one way.
Refill, vent and pressurise the boiler.

Diagram 15.17

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13259

Diagram 15.18