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15 replacement of parts, 17 pump (head only), Complete pump replacement – Glow-worm Ultracom cx User Manual

Page 59: 18 safety discharge valve

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15 Replacement of Parts

15.17 Pump (head only)

For access, refer to section 15.1.
Drain the boiler heating circuit as described in the appropriate

section of 15.1.
Refer to diagram 15.12.
Remove the four cap head screws.
Carefully remove the pump head together with cable. Do not

strain cable.
Support the pump head, unscrew cable cover at the side of

pump head and take off.
Disconnect wiring from pump head.
Reconnect wiring to new pump head and fit cover.
Fit the new pump head with ‘O’ ring.

Complete pump replacement

For access, refer to section 15.1.
Drain the boiler heating circuit as described in the appropriate

section of 15.1.
Refer to diagram 15.12, 15.13.
Remove the pump head as described in section 15.17.
Remove the safety discharge valve as described in section

15.18.
Disconnect the expansion vessel pipe at the coupling, see

diagram 15.6 and at the pump housing by removing the

securing clip, see diagram 15.12.
Disconnect the central heating flow pipe union connection and

withdraw the pump securing clip.
Spring back the rear location bracket to release the pump

housing and gently rotate backwards and forwards whilst

easing the pump to the right to disengage from the 3 way

valve.

15.18 Safety Discharge Valve

For access, refer to section 15.1.
Drain the boiler heating circuit as described in the appropriate

section of 15.1.
Refer to diagram 15.13.
Undo the safety discharge valve union and remove from the

pipework.
Remove the securing clip and withdraw the safety discharge

valve.
Fit new ‘O’ ring.
Refill, vent and pressurise the boiler.

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Diagram 15.13

Diagram 15.12

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