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12 commissioning, 1 preliminaries - all systems, 2 filling the heating circuit – Glow-worm Ultracom cx User Manual

Page 38: 3 domestic water circuit

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38

12 Commissioning

Diagram 12.2

13577

IMPORTANT

:

At the time of commissioning, complete all

relevant sections of the Benchmark Checklist located in the

centre pages of this document.

12.1 Preliminaries - All Systems

Do Not operate the boiler without water.

The commissioning should be carried out by a

competent

person approved at the time by the Health and Safety

Executive and in accordance with the current issue of

BS6798.

Make sure that the system has been thoroughly flushed

out with cold water and that all cleanser if used has been

removed.

With the gas service isolation valve closed, with no demand

from any external controls and the power supply to the boiler

switched off.

Test for gas soundness and purge air from the gas supply.

12.2 Filling the Heating Circuit

Switch on the power supply to the boiler.

The boiler should be in “OFF” mode, this will be indicated

on the user interface display, refer to diagram 12.1. If not,

press the “Mode” button repeatedly until the “OFF” symbol is

displayed, then continue as follows:

1. Connect the flexible hose to the double check valve and

secure by tightening the knurled nut marked ‘A’, refer

diagram 12.2.

2. Open the Central Heating Flow and Return isolation

valves marked ‘B’ using a screwdriver or a 4mm allen key

- slot in line with the axis of the isolation valve (shown

closed in diagram).

3. Ensure ALL cold water taps are shut off then open

the Domestic Cold Water isolation valve marked ‘C’ using

a screwdriver or a 3mm allen key - slot in line with the

axis of the isolation valve (shown closed in diagram).

4. Open the tap ‘D’, then gradually open tap ‘E’ through 90

o

to fill the heating system to a pressure of 1.0bar then

close the two filling taps.

5. Vent all air from the system - repeat step 4 as necessary

until the system is full and all the air has been vented.

6. To comply with the water regulations the flexible hose

must be disconnected from the double check valve close

the taps ‘E’ and ‘D’ then undo the knurled nut marked ‘A’

and pull the flexible hose from the double check valve.

12.3 Domestic Water Circuit

Check that water flows from the hot water taps.

Check for water tightness of the complete domestic water

system.

The domestic hot water flow has a factory fitted restrictor,

which reduces the flow to a maximum of, 8.0 l/min for 24cx,

12.0 l/min for 30cx.

Commissioning should only be carried out by a

competent

person approved at the time by the Health and Safety

Executive.

Diagram 12.1

CH WATER

TEMPERATURE

CONTROL KNOB

HOT WATER

TEMPERATURE

CONTROL KNOB

RESET

BUTTON

ON / OFF

SWITCH

LCD

DISPLAY

13705