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High temperature shutdown, Field boost, Over voltage proteqion – Generac Power Systems Air-cooled Industrial Mobile Generator 09843-2 User Manual

Page 10: Engine governed speed, High oil temperature shutdown, Over voltage protection

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Generac IM-72LP Industrial Mobile Generator

Figure 5 — Oil Pressure and Temperature Switches

HIGH TEMPERATURE SHUTDOWN

Temperature switch (Figure 5) with normally-open (N.O.) con­

tacts is mounted on the engine. Should engine temperature

exceed about 284°

F

(140°C), the switch contacts close and

the engine shuts down.

FIELD BOOST

The controller Circuit Board houses a field boost diode and

resistor. These two components are part of a “field boost” cir­

cuit (Figure 6).

Figure 6 — Field Boost Circuit

CLOSEST TO
BEARING

During engine cranking only, a positive DC (battery) voltage

is delivered through the diode, resistor, brushes

and

slip rings,

and to the generator rotor. Application of this voltage to the

rotor Hashes the field” whenever it is started. Flashing of the

field each time the generator starts makes sure that a suffi­

ciently strong magnetic field is available to produce the required

“pick up” voltage in the stator windings.

OVER VOLTAGE PROTEQION

A solid state voltage regulator (Figure 7) controls the gener­

ators AC output voltage. This regulator supplies an excitation

current to the rotor. By regulating the rotor’s excitation cur­

rent, the strength of its magnetic field is regulated and, in

turn, the voltage delivered to connected electrical loads is

controlled. When the AC frequency is 60 Hz, voltage is reg­

ulated at 120 volts (voltage-to-frequency ratio is 2-to-1).

Figure 7 — Solid State Voltage Regulator

^^[¿"Zh-SENSIIIG
CZ3=^4(+K TO BOTOI

i=3=-i{-b-^(iiœCT CURRENT)

---- ЬЕЙВИ STATOR

— E X C I T A T I O N WniOING

(ALTERNATING CURRENT)

The voltage regulator also incorporates a “voltage surge pro­

tection circuit.” This circuit prevents troublesome surges in the

generator AC output voltage. Voltage surge is a common

cause of damage to electronic equipment.

ENGINE GOVERNED SPEED

The generator is equipped with a 2-pole revolving field (rotor)

which must be driven at 3600 rpm to produce the unit’s rated
AC frequency of 60 Hz. The gas engine governor was factory
set to about 62 Hz (2900 RPM) at no-load. After installing it,
the technician should check and adjust the governed speed.
Setting no-load frequency slightly high helps prevent exces­
sive frequency, rpm and voltage droop under heavy electrical
loading.

DANGER: DO NOT TAMPER WITH THE ENGINE GOV­
ERNOR SETTINGS. EXCESSIVELY HIGH ENGINE

SPEEDS ARE DANGEROUS AND INCREASE THE
RISK OF PERSONAL INJURY AND DAMAGE TO
EQUIPMENT AND/OR PROPERTY. EXCESSIVELY
LOW SPEEDS IMPOSE A HEAVY LOAD ON THE
ENGINE WHEN ADEQUATE ENGINE POWER IS NOT
AVAILABLE AND MAY SHORTEN ENGINE LIFE. THE
GENERATOR SUPPLIES CORRECT RATED FRE­
QUENCY AND VOLTAGE ONLY AT THE PROPER

SPEED. SOME ELECTRICAL DEVICES MAY BE DAM­
AGED BY INCORRECT FREQUENCY AND/OR

VOLTAGE. IF ENGINE SPEED APPEARS TO BE

INCORRECT, CONTACT YOUR NEAREST AUTHO­
RIZED SERVICE FACILITY.

i n d u s t r i a l M o b i l e G e n e r a t o r

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