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Troubleshooting chart – Carrier 50HQ User Manual

Page 13

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TROUBLESHOOTING CHART

PROBLEM

CAUSE

CORRECTION

ENTIRE UNIT DOES

NOT RUN

Blown fuse

Broken or loose wires

Voltage supply low

Transformer

Tfiermostat

Replace fuse or reset circuit breaker

Replace or tighten the wires

If

volfage

is

below

minimum

voltage

specified

on

dataplate,

contact

local

power

company

Check 24-volt transformer for burnout or voltage less than 18 volts

_____

Set thermostat on COOL and lowest temperature setting, unit should run Set thermo­

stat on HEAT and highest temperature setting, unit should run Set fan to ON, fan
should run If unit does not run in all 3 cases, the thermostat could be wired incorrectly,

or faulty To ensure faulty or miswired thermostat, disconnect thermostat wires at unit
and jumper between R, Y, G, and W terminals and unit should run.

BLOWER OPERATES

BUT COMPRESSOR

DOES NOT

Voltage supply low

Thermostat

Wiring

High pressure controls

Defective capacitor

Seized compressor

Compressor overload open

Compressor motor grounded

Compressor windings open

Low water temperature

cutout open (LWTC)

If voltage is below minimum voltage specified on the dataplate, contact local power

company

Ciieck setting, calibration and wiring

Check for loose or broken wires at compressor, capacitor or contactor.

The unit could be off on the high pressure cutout control Reset the thermostat to OFF
After a few minutes turn to COOL If the compressor runs, unit was off on high pres­

sure (See Problems for possible causes )

If the unit still fails to run, check for faulty pressure switch by jumpering the high pres­

sure control

Check

capacitor

or

Start

Thermistor

(PTC)

If

defective,

remove,

replace

and

revise

correctly

Try a start capacitor in parallel with the run capacitor momentarily If the compressor

starts but the problem reoccurs on starting, install an auxiliary start kit The hard start

kit is comprised of a recommended start relay and correctly sized capacitor If the com­
pressor still does not start, replace the compressor

In all cases, an external or internal temperature sensitive compressor overload is used
If tfie compressor dome is too hot to touch, the overload will not reset until the com­

pressor cools down If the compressor is cool and the overload does not reset, there may

be a defective or open overload If the overload is external, replace the overload, other­
wise replace the compressor

Internal winding grounded to the compressor shell Replace the compressor.

Check continuity of the compressor windings with an ohmmeter If the windings are
open, replace the compressor

The unit could be off on the LWTC Reset the thermostat to OFF After a few minutes,
turn to HEAT If the compressor runs, unit was off on LWTC (see Problems for possible
causes).

UNIT OFF ON LOW

WATER TEMPERA­
TURE CONTROL

Water temperature too low

on heating

Low water temperature

switch

Lack of or inadequate water flow.

Entering water too cold.

Scaled or plugged heat exchanger.

Check for defective or improperly calibrated low water temperature switch

UNIT CYCLING ON
HIGH-PRESSURE
CUTOUT CONTROL

Discharge pressure too high

Refrigerant

charge

High pressure switch

On COOLING cycle:

Lack of or inadequate water flow.

Entering water too warm.

Scaled or plugged heat exchanger.

On^Fli^TTNlJcycle: “ "

^

................

Lack of or inadequate airflow

Entering air too hot.

-§J°.yy§Lj.P9.P§r§tiy£' SlPaaSfi filter or cojh restrictions in ductwork.

The unit is overcharged with refrigerant Bleed off some charge or evacuate and re­

charge with specified amount of R-22

Check for defective or improperly calibrated high pressure switch.

UNIT SHORT

CYCLES

Wiring and controls

Compressor overload

Loose connections in the wiring or the control contactors defective

Defective comprAsor overload, check and replace if necessary If the compressor runs

too hot, it may be due to the deficient refrigerant charge

INSUFFICIENT
COOLING OR

HEATING

Unit undersized

Loss of conditioned

air by leaks

Thermostat

Airflow

Refrigerant

charge

Compressor

Reversing valve

Operating

pressure

Refrigerant system

Recalculate heat gains or losses for space to be conditioned If excessive, rectify by add­

ing insulation, shading, etc.

Check for leaks in ductwork or introduction of ambient air thru doors and windows.

Improperly located thermostat (e g near kitchen sensing inaccurately the comfort level

In living areas).

Lack of adequate airflow or improper distribution of air

Low on refrigerant charge causing inefficient operation

Check for defective compressor If discharge pressure is too low and suction pressure is

too high, compressor is not pumping properly. Replace corhpressor

Defective reversing valve creating bypass of refrigerant from discharge to suction side of

compressor

Incorrect operating pressure. (See chart )

Check strainer and capillary tubes for possible restrictions to flow of refrigerant.
The

refrigerant

system

may

be

contaminated

with

moisture,

noncondensables,

and

particles

Dehydrate, evacuate and recharge the system

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