Lubrication, Compressor removal, Cleaning coil and condensate pan — clean – Carrier 50HQ User Manual
Page 11
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8. Add charge by slowly opening Chargemaster
valve. If necessary, reduee charge by bleeding at
liquid line Schrader valve. Check outdoor air
and evaporator temperature during procedure.
If they change, refer back to Chargemaster
Charging Chart for new value.
Correct use of Chargemaster ensures that an
optimum refrigerant charge is in system when
conditions and system eomponents are normal.
However, the Chargemaster does not solve or fix
system abnormalities. It indicates correct charge
for condition of system. It does not make correc
tions for dirty filters, slow fans, or other abnormal
conditions. This charging device ensures that a
correct relationship exists between leaving water
temperature, evaporator temperature, and suction
line temperature on a specific system.
Table 6 — Compressor Data
UNIT
50HQ,VQ
V/PH
PRODUCTION
COMPRESSOR
OIL
RECHARGE
(oz)
AJ5513F
018
AB5519F
32
022
MD2023FE
42
027
033
208/230-1
MD2423FE
MD3423FE
42
42
042
MD4023FE
42
048
PC4616AD
72
060
PC6016AD
72
033
MF3423FE
42
042
MF4023FE
42
048
208/230-3
PY4616AD
72
060
PY6016AD
72
080
PY7716AF
72
033
IV1H3423FE
42
042
MH4023FE
42
048
460/3
PH4616AD
72
060
PH6016AD
72
080
PH7716AF
72
4. Disconnect compressor wiring at compressor
terminal box.
5. Using a tubing cutter, cut suction and dis
charge lines at convenient place near com
pressor for easy reassembly to new compressor
with copper slip couplings.
CAU'nON: Excessive movement of copper
lines at compressor may cause a break
where fines connect to coil.
6. Remove compressor hold-down bolts and lift
compressor out.
7. Carefully unbraze suction and discharge line
piping stubs from compressor. If oil vapor in
piping stubs ignites, use quenching cloth.
8. Braze piping stubs (removed in step 7) on new
eompressor.
9. Clean system.
10. Install new compressor in unit. Braze suction
and discharge lines to compressor piping stubs
(at points where cut, step 5) using field-
supplied copper couplings. Ensure compressor
hold-down bolts are in place. Connect wiring.
11. Evacuate and recharge unit.
CAUTION:
Before
performing
recomatended
maintenance, be sure main power switch to unit
is turned off.
Lubrication
COMPRESSOR contains factory oil charge. Re
place oil when lost. See Table 6 for oil recharge. If
necessary, refer to Carrier Standard Service Tech
niques Manual, Chapter 1, pages 1-21, for oil
recharging procedure. Use Carrier PP33-1, Texaco
Capella B or Suniso 3G oil.
FAN MOTOR BEARINGS are prelubricated for 3
years heavy-duty or 5 years normal-duty service.
Compressor Removal
See Tableó for compressor information and*.
Fig. 7 for component location. Follow safety codes,
and wear safety glasses and work gloves. Have
quenching cloth available (step 7).
CAUTION; Copper tubing and aluminum fins
are used in unit coils. Do not overheat or place
excessive strain on tubing or damage may result.
1. Shut off power to unit. Failure to do so may
result in electrical shock. Remove unit com
pressor section access panels, Fig. 1 and 5.
2. Remove refrigerant from unit using refrigerant
removal methods described in Carrier Standard
Service Techniques Manual, Chapter 1.
3. Remove core from suction and discharge line
Schrader valves.
Cleaning Coil and Condensate Pan — Clean
and inspect coil, condensate pan and drain before
each cooling season.
1. Remove coil section access panels and slide air
filter out of filter flanges.
2. Disconnect condensate drain line at pan drain
connection.
3. Use vacuum cleaner nozzle to clean the face of
coil.
4. Clean condensate drain trap with a bottle brush.
Clean condensate pan.
5. Hold pail under condensate pan drain connec
tion and flush pan out with clean water. Ensure
water flows freely thru condensate drain. Do
not overflow pan.
6. Reconnect condensate drain line.
7. Install access panel and air filter.
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