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Energy settings, Amplitude, Frequency display – Sonics H540 E User Manual

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I N S T R U C T I O N M A N U A L • H A N D H E L D W E L D E R S

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ENERGY SETTINGS (ON E MODELS ONLY)

There are 3 energy parameters that can be specified. These are accessed by

pressing the Energy key, which allows specification of the following

parameters. The first menu display will show the following:

Energy Setting – sets the amount of energy in joules to be delivered to the
parts being assembled.

Press the Energy key again (and successively after each menu display) to

advance to these next screen displays.

Energy Limit Low – sets the low energy alarm examination point (as a
process control tolerance limit). An energy alarm will be triggered if the actual

weld energy is less than this value. The energy low alarm will show on the

Alarm Screen display and will be indicated by a flashing LED on the Energy

key. By specifying values for this limit and the Energy Limit High, a weld

energy “window” can be created in which a ”good weld” can occur. (If no

alarms are triggered – the weld cycle occurred within the designated energy

limits.)

Energy Limit High – sets the high energy alarm examination point (see Limit
Low above). An energy alarm will be triggered if the actual weld energy is

greater than this value. The energy high alarm will show on the Alarm Screen

display and will be indicated by a flashing LED on the Energy key.

AMPLITUDE

The Amplitude Setting is used to make fine adjustments to vibrational

amplitude, from 20% (minimum) to 100% (maximum).

FREQUENCY DISPLAY

The TEST key can also be used to display the running frequency. Press and

hold the TEST key for 3 seconds. The information on the display will change

to include a frequency counter display (Hz). After this switch, the power is

captured (no longer updated) and the frequency display will update every

second. This information can help diagnose problems with the hand gun.

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