Sonics H540 E - Manual (Page 15)

TIP ASSEMBLY (CV53 & CV55)
If the tip is not already assembled, follow the instructions below as
applicable (CV55 unit is shown below but instructions also apply to CV53).
TIP REPLACEMENT (CV53 & CV55)
1. Clean the mating surfaces, as well as the threaded stud and hole. Check
that the stud is tight (see recommended torque requirements on page 13).
2. Hand assemble the tip to the titanium driver using open-ended wrenches
as shown below. Tighten securely. Do not force or overtighten.
HORN ASSEMBLY (CVG54 ONLY):
1. Clean the mating surfaces of the converter and horn, as well as the
threaded stud and hole. Check that the stud is tight (see recommended
torque requirements on page 13).
2. Hand assemble the converter and horn together using open-ended
wrenches as shown below. Tighten securely. Do not force or
overtighten.
NOTE: Never remove
or install a tip by
holding the hand gun
case or rotating the tip
with only one wrench
as this may cause
damage to the booster
and/or converter.
CVG54 / HORN
CV55 (shown) or
CV53 / TIP
NOTE: Before using
wrenches to assemble
as shown, you should
be able to seat the
horn or tip without
encountering
resistance in the
mating threads.
14 I N S T R U C T I O N M A N U A L • H A N D H E L D W E L D E R S
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