Reznor RXE Parts Manuals - Manual (Page 7)

Form P-X/XE/RX/RXE, P/N 264000, Page 7
Replacement Pilots
CODE 50 - Horizontal Spark Pilots Starting 9/73 on
Models X, XE, CX, CXE, RX, RXE, CRX, CRXE
NOTES:
–
Horizontal spark pilots for ignition systems other than G60,
G65, G67, G770, and UTEC-1003 are no longer available.
–
Kits also apply to models listed with the prefix "H"
2
3
4
5*
6* 1
Replacement
Pilot Kits
Natural Gas - P/N 110861
Propane Gas - P/N 110862
Code P/N Component Description
1
61145 Natural Gas Pilot Assy with orifice, high tension lead, flame probe; less pilot
tubing, less flame sensor lead (Baso #J992HXW7221)
61146 Propane Gas Pilot Assy with orifice, high tension lead, flame probe; less pilot
tubing, less flame sensor lead (Baso #J992HXW9817)
2
63088 Natural Gas Orifice only, #7221
37801 Propane Gas Orifice only, #4209
3
5145 Pilot Tubing, 22" lg
9664 Nut with breakaway ferrule (2 required when replacing pilot tubing)
4 50450 Sensor lead, 16" lg
5* 112647 Crimp-on, 90° Rajah terminal connector
6* 112648 90° Boot Terminal Protector
*Included in all kits. Used
only with the above models
equipped with any Model
G60 ignition controller, a
Model G67BG-2, or a Model
G67NG-2. Not used with
ignition controller Models
G67BG-5, G770NGC-4,
and UTEC-1003. See
Instructions below
–
These pilots replace
Baso #J991HXW,
natural gas P/N 45150,
propane P/N 45141.
Instructions for connecting ignitor lead on replacement spark pilot to Model G60 & G67 ignition controllers:
Protective Boot,
P/N 112648
These parts are required (in the kit or
separately) when the replacement pilot
is for heater Models listed in CODE 50
equipped with a Model G60 or G67BG-
NG-2 ignition controller.
(NOTE: These parts are not required
when the ignition controller is a Model
G67BG-5, G770NGC-4, or UTEC-1003.)
Crimp-on, 90° Rajah
Terminal Connector, P/N 112647
Instructions:
1. Identify the ignitor wire attached
to the pilot electrode. Slip the 90°
protective boot on to the wire, as
illustrated (left).
2. On the "open" leg of the 90° crimp-on
terminal (P/N 112647), locate a flat,
triangular spike tab punched in the
metal. With the tip of a small, straight
screwdriver, force the spike tab
toward the inside of the connector.
Straighten the tab to a vertical
position.
Step 1 -
Slip Boot
over End
of Wire
Install boot
and terminal
on ignitor wire
Step 2 & 3 -
Attach 90°,
Crimp-on
Terminal
Step 4 - Attach to
Ignition Controller
3. Insert the ignitor wire into that same connector leg (just to the 90° bend) and push the wire onto the protruding spike
tab, making sure that the tab penetrates the insulation. (Do not strip the ignitor wire.) Using a crimping tool or pliers,
squeeze the sides of the terminal to form a "C" shape. The ignitor wire should now be firmly held by the terminal.
4. Slide the protective boot over the terminal. Holding the boot, attach the 90° Rajah terminal to the ignitor lead Rajah
connector on the Model G60 or G67BG/NG-2 ignition controller.
2 3
4
1
CODE 51 - Horizontal Match Lit
Pilot - Starting 9/73 to 2003 on
Models X, XE, HX, HXE, CX, CXE,
HCX, HCXE
Replacement
Pilot Kits
Natural Gas - P/N 110859
Propane Gas - P/N 110860
Code P/N Component Description
1
17890 Natural Gas Pilot with orifice; less pilot tubing, less thermocouple
(Baso #J963HXA6218)
46136 Propane Gas Pilot with orifice; less pilot tubing, less thermocouple
(Baso #J963HXA4211)
2
46392 Natural Gas Orifice only, #6218
42089 Propane Gas Orifice only, #4211
3
7671 Pilot Tubing, 26" lg for X Series
9664 Nut with breakaway ferrule (2 required when replacing pilot tubing)
4 84761 Thermocouple TC2, 24" lg for X Series