Two Brothers Racing Polaris Ranger RZR800 - Manual (Page 3)

005-3010106TV
Qty. Description Part Number
1 Muffler Canister Left 005-279-206ML
1 Muffler Canister Center 005-275-206MC
1 Muffler Canister Right 005-279-206MR
1 Header Kit 005-30101HK
1 HARDWARE KIT 005-301-3C
6 X-Ring (half) 005-7-2-3
16 6x20mm Socket Head Cap Screw 005-SH620
16 M6 Split Lock Washer 005-WL6
4 80mm Hook Spring 005-S80
1 Header Gasket 005-275G
2 RZR Billet Muffler Mounting Bracket 005-275-21B
2 RZR Billet Muffler Mounting Lower Bracket 005-275-21BU
1 RZR Center Muffler Support Bracket 005-275B2
1 RZR Hanging Support Bracket 005-275B
2 8x1.25mm Flange Nut 005-FNL8
4 M8 Lock Washers 005-WL8
3 6x12mm Socket Head Cap Screw 005-SH612
3 6mm Flat Washer OD 18mm 005-WF6-18
4 8x35mm Socket Head Cap Screw 005-SH835
2 8x45mm Socket Head Cap Screw 006-SH845
1 Permatex Thread Lock 031-P09179
1 5mm Long Handle Ball end hex key 005-9-18610
1 T20 Torx Screw Wrench 005-9-15820
1 TBR Sticker Kit 015-10212
3 USFS Approved Spark Arrestor (installed) 005-106S
3 P1X Powertip (installed) 005-P1X
V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
2011 Polaris
RangeR RZR 800
V.A.L.E.™ Triple Full Exhaust System with M-7 Aluminum Canister
Part # 005-3010106TV
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using a
mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of high
quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good
condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good
condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Repack all road canisters at the first signs of packing material deterioration. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers Racing
does not provide a warranty for burned canisters.
11. Attach muffler to muffler bracket using the supplied
8x45mm socket head cap screws with lock nuts, leave
loose for now.
12. Attach TBR muffler to their exhaust pipes using the
supplied 6x20mm socket head cap screws and lock
washers with thread locker using the supplied 2pc.
X-Ring, leave loose for now.
13. Make any adjustments to exhaust pipes if needed by
rotation of triple collector. Install supplied tension
springs on left and right side exhaust pipes. Left side
uses OEM spring and right uses supplied spring.
Installation Instructions
14. Tighten X-ring bolts. Tighten muffler mounting bolts on
all 3 mufflers.
15. Re-install bed assembly.
16. Tighten muffler mounting bracket bolts, and billet
muffler mounting bracket.
17. Re-install seats.
18. Double check to make sure that all hardware is securely
tightened and re-check hardware after every 10 hours.
19. Before you run the quad, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the quad and enjoy. It is normal for some white smoke to
appear the first time you start the quad. This is packing/
manufacturing oil from inside the pipe burning off.
Check for gaps or leaks. If you find a leak, a little high
temperature silicon sealant should fix it. After 50 to 100
miles, recheck all fasteners for tightness.