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V.a.l.e, Ranger rzr 800, 2011 polaris – Two Brothers Racing Polaris Ranger RZR800 User Manual

Page 3

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005-3010106TV

Qty.

Description

Part Number

1

Muffler Canister Left

005-279-206ML

1

Muffler Canister Center

005-275-206MC

1

Muffler Canister Right

005-279-206MR

1

Header Kit

005-30101HK

1

HARDWARE KIT

005-301-3C

6

X-Ring (half)

005-7-2-3

16

6x20mm Socket Head Cap Screw

005-SH620

16

M6 Split Lock Washer

005-WL6

4

80mm Hook Spring

005-S80

1

Header Gasket

005-275G

2

RZR Billet Muffler Mounting Bracket

005-275-21B

2

RZR Billet Muffler Mounting Lower Bracket

005-275-21BU

1

RZR Center Muffler Support Bracket

005-275B2

1

RZR Hanging Support Bracket

005-275B

2

8x1.25mm Flange Nut

005-FNL8

4

M8 Lock Washers

005-WL8

3

6x12mm Socket Head Cap Screw

005-SH612

3

6mm Flat Washer OD 18mm

005-WF6-18

4

8x35mm Socket Head Cap Screw

005-SH835

2

8x45mm Socket Head Cap Screw

006-SH845

1

Permatex Thread Lock

031-P09179

1

5mm Long Handle Ball end hex key

005-9-18610

1

T20 Torx Screw Wrench

005-9-15820

1

TBR Sticker Kit

015-10212

3

USFS Approved Spark Arrestor (installed)

005-106S

3

P1X Powertip (installed)

005-P1X

V.A.L.E.

V a r i a b l e a x i s l o c k i n g e x h a u s t

2011 Polaris

RangeR RZR 800

V.A.L.E.™ Triple Full Exhaust System with M-7 Aluminum Canister
Part # 005-3010106TV

Care & Cleaning

Care & Cleaning

Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance.

Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using a

mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.

Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of high

quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.

Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec.

Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.

Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good

condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.

TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.

Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good

condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.

TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.

Repack all road canisters at the first signs of packing material deterioration. Part #005-10038

Repack all offroad canisters after every 10 hours of use. Part #005-10038MX

NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers Racing

does not provide a warranty for burned canisters.

11. Attach muffler to muffler bracket using the supplied

8x45mm socket head cap screws with lock nuts, leave
loose for now.

12. Attach TBR muffler to their exhaust pipes using the

supplied 6x20mm socket head cap screws and lock
washers with thread locker using the supplied 2pc.
X-Ring, leave loose for now.

13. Make any adjustments to exhaust pipes if needed by

rotation of triple collector. Install supplied tension
springs on left and right side exhaust pipes. Left side
uses OEM spring and right uses supplied spring.

Installation Instructions

14. Tighten X-ring bolts. Tighten muffler mounting bolts on

all 3 mufflers.

15. Re-install bed assembly.

16. Tighten muffler mounting bracket bolts, and billet

muffler mounting bracket.

17. Re-install seats.

18. Double check to make sure that all hardware is securely

tightened and re-check hardware after every 10 hours.

19. Before you run the quad, clean off all fingerprints and

dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the quad and enjoy. It is normal for some white smoke to
appear the first time you start the quad. This is packing/
manufacturing oil from inside the pipe burning off.
Check for gaps or leaks. If you find a leak, a little high
temperature silicon sealant should fix it. After 50 to 100
miles, recheck all fasteners for tightness.