Two Brothers Racing BMW R1200GSA - Manual

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Installation Instructions
Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
centerstand or ideally a service lift.
Remove stock muffler.
Use the supplied 6 x 14mm cap screws and 6mm
split lock washers to loosely attach the S-Bend tube
with V.A.L.E.™assembly to the muffler canister. Leave
screws loose for later adjustment.
Apply a thin bead of gasket maker to the inside of
the S-bend tube where it will meet the supplied
headpipe. Attach muffler assembly to headpipe using
supplied barrel clamp and leave loose. Slide the
rubber lined muffler clamp over muffler and secure
using the supplied 8x25mm bolt and oem shoulder.
Securely tighten barrel clamp. Rotate muffler to
visually align with motorcycle and securely tighten
the 4 6x14mm cap screws and muffler mounting bolt.
1.
2.
3.
4.
5.
Double check to make sure that all hardware is
tightened.Carefully double check your work to
insure that all hardware is securely fastened.
Before you run the bike, clean off all fingerprints
and dirt, as any oily residue will etch the metal and
become somewhat permanent when the system
gets hot. Also, remove any protective plastic
from the name badges on the muffler canister(s)
or the muffler clamp(s). Run the bike and enjoy.
It is normal for some white smoke to appear
the first time you start the bike. This is packing/
manufacturing oil from inside the pipe burning
off. After 50 to 100 miles, recheck all fasteners for
tightness.
6.
7.
2008 BMW
R1200GS / GSA
Slip-On Exhaust System
Part # 005-2280406V / 005-2280407V / 005-2280408V
Parts List
IMPORTANT - PLEASE READ CAREFULLY
Warranty
two brothers racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. two brothers racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Qty. Description Part Number
1 Muffler Canister Varies
1 Muffler Canister Clamp Varies
1 Stainless Steel S-bend Tube & V.AL.E Assembly 005-22804S
1 HARDWARE KIT 005-228-3
2 X-Ring (half) 005-7-2-3
1 66mm Barrel Clamp 005-27-66MSH
4 6x14mm Socket Head Cap Screws 005-SH614
4 Split Lock Washer 005-WL6
1 8x25mm Socket Head Cap Screw 005-SH825
1 Permatex Ultra Black Gasket Maker 031-P22072
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 TBR Sticker Kit 015-10212
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. For cleaning use a
mild spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after
a few heat cycles, this is a normal characteristic of high quality stainless steel.
Carbon Fiber Mufflers: Always make sure the fiberglass packing inside is in good
condition and not burned out, as exhaust heat inside an empty canister will deteriorate
the Carbon Fiber sleeve. TBR sells repack kits (TBR part # 005-10038) that include new
rivets and repack material as well as a drill bit (#30), making it easy to do yourself. Also,
NEVER dyno test your bike with carbon fiber mufflers installed - the intense heat and
lack of cooling air can quickly cause the CF material to burn. Two Brothers Racing does
not provide a warranty for burned carbon fiber.
Aluminum Mufflers: Use an aluminum or mag wheel polish such as Mother’s to restore
the bright finish to factory spec.