Two Brothers Racing BMW R1200GS - Manual

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Installation Instructions
1. Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
centerstand or ideally a service lift.
2. Remove OEM skid plate.
3. Remove OEM muffler assembly.
4. Remove both O2 sensors from head-pipe.
5. Remove OEM head-pipe and support clamp.
6. Install TBR header.
-Loosely install right side header, use OEM gaskets/
nuts and supplied washers.
-Slide cross-over tube into right header.
-Loosely install left side header into cross-over tube
and onto cylinder head. Use OEM gasket/nuts and
supplied washers.
7. Install TBR supplied collector onto header pipes and
secure with springs (use a small amount of high-temp
on slip-fit joints).
2007-09 BMW
R1200GS
Complete Exhaust System
Part# 005-1270106V/ 005-1270107V/ 005-1270108V/ 005-1270119V/ 005-1270120V
Parts List
IMPORTANT - PLEASE READ CAREFULLY
Warranty
two brothers racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. two brothers racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance
part, please consult with your local motorcycle dealer. Read all instructions first
before starting installation. Make sure the motorcycle and exhaust system are
completely cool before starting the installation. Also, make sure the bike is secure
on a centerstand or ideally a service lift during installation. Be sure to save all stock
components for possible use later.
Qty. Description Part Number
1 Muffler Canister Varies
1 Muffler Canister Clamp Varies
1 Stainless Steel Header Assembly 005-12701H
1 Stainless Steel S-bend Tube & V.A.L.E.™ Assembly 005-12701S
1 HARDWARE KIT 005-127-3C
2 X-Ring (half) 005-7-2-3
1 66mm Barrel Clamp 005-27-66MSH
4 6x14mm Socket Head Cap Screws 005-SH614
4 M6 Split Lock Washers 005-WL6
2 80mm Springs 005-S80
4 8mm Flat Washer 008-WF8
1 Permatex Ultra Black Gasket Maker 031-P22072
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 T20 Torx Hex Key 005-9-15820
1 TBR Sticker Kit 015-10212