Trail Tech EXHAUST FLANGE PROTECTOR 010-007 - Manual

010-ELV-69
Exhaust Flange Protector
Tech Support: 360-687-4530
[email protected]
ktm & HusabErg EXHaust FLaNgE PrOtECtOr
2008-2015 2-strOkE 250/300 sX/XC/XC-w & 2011-2014 250/300 tE
2006-2007 2-strOkE 250/300 sX/XC/XC-w/EXC
2004-2005 2-strOkE 250/300 sX/mXC/EXC
iNstaLL NOtEs:
!! imPOrtaNt: wEar EYE PrOtECtiON wHEN HaNgiNg sPriNgs !!
The EFP protects the KTM exhaust flange from
damage should the exhaust pipe receive an impact.
[1] Flange Protector, [2] M6x40 Bolts, [1] M6x12 Bolt
Exhaust flange before any modifications.
(2009 KTM 300 XCW model pictured.)
1. Removal of exhaust system:
A. Remove springs and spring hanger tab.
B. Remove the exhaust pipe.
C. Remove the 2 flange bolts (bolts only.)
Exhaust system removed.
Finished installation.
Flange protector, slowly “seated.”
3. Next, “seat” the flange protector and start working
in the two M6x40 bolts (use thread locking compound.)
The spring hanger tab must be sandwiched precisely
as shown above. Snug the long bolts, then loosen
them a little and add the M6x10 bolt. Slowly tighten
the three bolts until the flange protector is seated
properly. A misaligned flanged protector will not offer
protection. The protector should be parallel to the face
of the flange, with the face of the flange raised slightly.
4. Install exhaust pipe. There is a green O-ring gasket
on the end of the exhaust pipe; replace it if it becomes
cracked or torn. wEar EYE PrOtECtiON wHEN
HaNgiNg sPriNgs.
2. Clean everything in the header and the exhaust
port area. If present, remove old thread locking
compound (use a small amount of heat or a wire brush
to remove thread locking compound.)