Trail Tech 1 1/8" HANDLEBAR CLAMPS 030L-Y02F - Manual

STOCK BAR REPLACEMENT STEPS:
• If stock grips will not be re-used, it is usually only
necessary to remove the left hand grip.
• To remove the choke assembly (if it is located on
the bars), it is best to separate it from the rubber
boot. To do this, stretch the rubber boot over the
choke lever.
• Remove remaining assemblies from the stock
bars. Pay close attention to how and where they fit
on the bars so that you can easily put them back on
the new bars.
• If the quad has stock indicator lights: Carefully
remove the colored plastic caps with a small screw-
driver, then push the rubber boot down through the
hole. To install the rubber boots into the TrailTech
clamp, apply a bead of water for lubrication.
• Attach lower portion of the TrailTech bar clamp to
OEM steering stem. Place 1 1/8” bars in the cradle
and secure with TrailTech top clamp. Some controls
may need to be placed on the bars before the bar is
installed.
• If your package includes two black anodized
spacers, they should be placed between the steer-
ing stem and the bottom portion of the clamp.
Suzuki Z400, Kawasaki KFX400 & Polaris Predator
BAR CLAMPS & X-BARS INSTALL GUIDE
TORQUE VALUES:
Use OEM torque specs when at-
taching clamps to the steering stem.
The four top clamp bolts should be
torqued to 20 ft. lbs.
TIP:
Your new Trail Tech X-bar will accept
any standard aftermarket ATV grips.
TIP:
ADDITIONAL INSTALL INFO:
OEM bars sometimes include a locating hole to secure control assemblies. The assembly will have a pin that
snaps into the hole, which locks it in place.
To create a locating hole in the X-Bar, follow these steps:
1. Slide the control assembly onto the X-Bar.
2. Put the left hand grip on the X-Bar. This will help in marking drill location.
3. Put a drop of grease (colored is best) on the assembly pin.
4. Once everything is placed correctly, the grease will show the drill location.
5. Use a 7/32” or 13/64” drill bit for the hole size. It is not necessary to drill the hole all the way through the
wall of the bar. It only needs to be deep enough for the pin to snap down and secure the assembly.
Alternatively, clip the pin off the assembly. Note: The assembly may slip on the bars with the pin removed.
X-BAR LOCATING HOLES:
Some ATVs have special install procedures. See page 2 for more guidance on specific quads.
BAR CLAMP & X-BARS
INSTALLED ON YAMAHA RAPTOR
1
010-ELV-21
Trail Tech Bar Clamps
Tech Support: 360-687-4530
[email protected]