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Tweco Fabricator 141i Operating Manual User Manual

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TABLE OF CONTENTS

SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS ............................................... 1-1

1.01

Arc Welding Hazards ....................................................................................... 1-1

1.02

General Safety Information for Victor CS Regulator .......................................... 1-5

1.03

Principal Safety Standards .............................................................................. 1-7

1.04

Symbol Chart .................................................................................................. 1-8

1.05

Precautions De Securite En Soudage A L’arc .................................................. 1-9

1.06

Dangers relatifs au soudage à l’arc ................................................................. 1-9

1.07

Informations Générales de Sécurité .............................................................. 1-14

1.08

Principales Normes De Securite ................................................................... 1-16

1.09

Graphique de Symbole .................................................................................. 1-17

1.10

Declaration Of Conformity ............................................................................ 1-18

SECTION 2: INTRODUCTION ............................................................................. 2-1

2.01

How to Use This Manual ................................................................................. 2-1

2.02

Equipment Identification ................................................................................. 2-1

2.03

Receipt of Equipment ...................................................................................... 2-1

2.04 Description ..................................................................................................... 2-1
2.05

Transportation Methods .................................................................................. 2-1

2.06

User Responsibility ......................................................................................... 2-2

2.07

Fabricator 141i Portable System Package (Part No. W1003141) .................... 2-2

2.08

Duty Cycle ....................................................................................................... 2-3

2.09 Specifications ................................................................................................. 2-4
2.10

Options and Accessories ................................................................................ 2-5

SECTION 3: INSTALLATION, OPERATION AND SETUP ................................................ 3-1

3.01 Environment ................................................................................................... 3-1
3.02 Location .......................................................................................................... 3-1
3.03 Ventilation ....................................................................................................... 3-1
3.04

Electricity Supply Voltage .............................................................................. 3-1

3.05

Electromagnetic Compatibility ........................................................................ 3-3

3.06

Victor Flowmeter/ Regulator ........................................................................... 3-4

3.07

Leak Testing the System ................................................................................. 3-6

3.08

When You Finish Using the Flowmeter/ Regulator ..........................................................3-6

3.09

Storage of the Flowmeter/ Regulator ..................................................................... 3-6

3.10

Power Source Controls, Indicators and Features ............................................ 3-7

3.11

Attaching the Fusion 140A MIG Gun ............................................................. 3-14

3.12

Inserting Wire into the Wire Feed Mechanism .............................................. 3-15

3.13

Installing 4" (100mm) Diameter Spool ......................................................... 3-16

3.14

Installing 8" (200mm) Diameter Spool .......................................................... 3-17

3.15

Feed Roller Pressure Adjustment .................................................................. 3-18

3.16

Changing the Feed Roll ................................................................................. 3-18

3.17

Wire Reel Brake ............................................................................................ 3-19

3.18

Flowmeter/ Regulator Operation ................................................................... 3-20

3.19

Setup for MIG (GMAW) Welding with Gas Shielded MIG Wire ..................... 3-21

3.20

Setup for MIG (FCAW) Welding with Flux Core (Gasless) Wire .................... 3-23

3.21

Setup for SPOOL GUN MIG (GMAW) Welding with Gas Shielded MIG Wire . 3-25

3.22

Setup for LIFT TIG (GTAW) Welding ............................................................. 3-26

3.23

Setup for STICK (SMAW) Welding .............................................................. 3-28

3.24

Torch Adapter Thumb Screw Replacement ................................................... 3-29