Tweco Merlin 3000 Cutting Systems - Manual (Page 4)

TABLE OF CONTENTS
SECTION 1:
GENERAL INFORMATION .................................................................................................. 1
1.01 Notes, Cautions and Warnings ...................................................................... 1
1.02 Important Safety Precautions ........................................................................ 1
1.03 Publications ................................................................................................... 2
1.04 Note, Attention et Avertissement ................................................................... 3
1.05 Precautions De Securite Importantes ............................................................ 3
1.06 Documents De Reference ............................................................................. 5
1.07 Declaration of Conformity .............................................................................. 6
1.08 Statement of Warranty ................................................................................... 7
SECTION 2:
INTRODUCTION & DESCRIPTION ..................................................................................... 9
2.01 Scope of Manual ............................................................................................ 9
2.02 General Description ....................................................................................... 9
2.03 Specifications & Design Features .................................................................. 9
SECTION 3:
INSTALLATION PROCEDURES ........................................................................................ 11
3.01 Introduction .................................................................................................. 11
3.02 Site Location ................................................................................................ 11
3.03 Unpacking .................................................................................................... 11
3.04 Mounting Arc Starter Box ............................................................................ 11
3.05 Connecting Torch ......................................................................................... 12
3.06 Connecting Torch Leads Extension Assembly ............................................. 12
SECTION 4:
CUSTOMER/OPERATOR SERVICE .................................................................................. 13
4.01 Introduction .................................................................................................. 13
4.02 General Maintenance .................................................................................. 13
4.03 Troubleshooting Guide ................................................................................. 13
4.04 Test Procedures ........................................................................................... 15
SECTION 5:
PARTS LISTS ..................................................................................................................... 19
5.01 Introduction .................................................................................................. 19
5.02 Ordering Information .................................................................................... 19
5.03 Replacement Parts - Box ............................................................................. 20
5.04 Replacement Parts - Input/Output Connectors ............................................ 22
5.05 Replacement Parts - Pilot Gas Control ........................................................ 24
APPENDIX I: INTERCONNECTING DIAGRAM ......................................................................... 25
APPENDIX II: 24 VAC WIRING BLOCK DIAGRAM FOR MERLIN 3000 POWER SUPPLY ....... 26
APPENDIX III: MOUNTING HOLE TEMPLATE .......................................................................... 27