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Troubleshooting: blink codes and diagnostic modes – Bendix Commercial Vehicle Systems EC-60 ESP CONTROLLERS ADV User Manual

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In addition, by operating the blink code switch as described

below, one of several diagnostic modes can be entered.

See Diagnostic Modes below.

Blink Code Switch Activation

When activating the blink code switch:
1. Wait at least two seconds after “ignition on.” (Except when

entering Reconfiguration Mode - see Reconfiguration

section on page 16.)

2. For the ECU to recognize that the switch is activated

“on,” the technician must press for at least 0.1 seconds,

but less than 5 seconds. (If the switch is held for more

than 5 seconds, the ECU will register a malfunctioning

switch.)

3. Pauses between pressing the switch when a sequence

is required, (e.g. when changing mode) must not be

longer than 2 seconds.

4. After a pause of 3.5 seconds, the ECU will begin

responding with output information blinks. See Figure

14 for an example.

Blink Code Timing

The ECU responds with a sequence of blink codes. The

overall blink code response from the ECU is called a

“message.” Each message includes, depending on the

mode selected by the technician, a sequence of one or

more groups of blinks. Simply record the number of blinks

for each sequence and then use the troubleshooting index

on page 26 for active or inactive trouble codes and you

will be directed to the page that provides troubleshooting

information.
NOTE:
1. Sequences of blinks illuminate the ABS indicator lamp

for half a second, with half-second pauses between

them.

2. Pauses between blink code digits are 1.5 seconds.
3. Pauses between blink code messages are 2.5 seconds.
4. The lamp remains on for 5 seconds at the end of

messages.

ECU DIAGNOSTICS

The Bendix

®

EC-60

controller contains self-testing

diagnostic circuitry that continuously checks for the normal

operation of internal components and circuitry, as well as

external ABS components and wiring.

Active Diagnostic Trouble Codes

When an erroneous system condition is detected, the

EC-60

controller:

1. Illuminates the appropriate indicator lamp(s) and

disengages part or all of the ABS, ATC and ESP

functions. (See ABS Partial Shutdown, on page 15.)

2. Places the appropriate trouble code information in the

ECU memory.

3. Communicates the appropriate trouble code information

over the serial communications diagnostic link as

required. Hand-held or PC-based diagnostic tools

attach to the vehicle diagnostic connector, typically

located on or under the dash (see Figure 13).

Located on

Dash Panel

Located Under

Dash Panel

Or

FIGURE 13 - TYPiCAL vEHiCLE DiAgnOSTiC

COnnECTOR LOCATiOnS (J1708/J1587, J1939)

BLINK CODES

Blink codes allow a technician to troubleshoot ABS

problems without using a hand-held or PC-based diagnostic

tool. Instead, information about the ABS system is

communicated by the ECU using the ABS indicator lamp

to display sequences of blinks.
Note: The ECU will not enter the diagnostic blink code

mode if the wheel speed sensors show that the vehicle is in

motion. If the ECU is in the diagnostic blink code mode and

then detects vehicle motion, it will exit the blink code mode.

Troubleshooting: Blink Codes and Diagnostic Modes

FIGURE 14 - ExAMPLE Of BLink CODE MESSAgE

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