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Sensaphone fgd-0068 carbon dioxide (co – Sensaphone fgd-0068 CARBON CO2 SENSOR User Manual

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Introduction
The CO2 transmitter uses Infrared Technology to monitor CO2

levels within a range of 0 – 2000 ppm and outputs a linear 4-20

mA signal. Features include a back-lit LCD and user menu for

easy installation
Before Installation
Read these instructions carefully before installing and commis-

sioning the CO2 transmitter. Failure to follow these instructions

may result in product damage. Do not use in an explosive or

hazardous environment, with combustible or flammable gases,

as a safety or emergency stop device or in any other application

where failure of the product could result in personal injury. Take

electrostatic discharge precautions during installation and do not

exceed the device ratings.
Mounting
The room type sensor installs directly on a standard electrical

box and should be mounted five feet from the floor of the area

to be controlled. Do not mount the sensor near doors, opening

windows, supply air diffusers or other known air disturbances.

Avoid areas where the detector is exposed to vibrations or rapid

temperature changes.
The cover is hooked to the base at the top edge and must be

removed from the bottom edge first. Use a small screwdriver to

carefully pry each bottom corner if necessary. If a security screw

is installed on the bottom edge, then it may have to be loosened or

removed also. Tip the cover away from the base and sit it aside.

The pcb must be removed from

the base to access the mounting

holes. Follow usual anti-static

procedures when handling the

pcb and be careful not to touch

the sensors. The pcb is removed

by pressing the enclosure base to unsnap the latch near the

bottom edge, then the pcb can be lifted out of the base. Sit the pcb

aside until the base is mounted on the wall.
After the base is screwed to an electrical box or the wall using

the appropriate holes, pull the wires through the wiring hole in

the center of the pcb and then reinstall it in the enclosure base.

Ensure the pcb is snapped into the base securely and correctly.
The mounting hole locations are shown in the following drawing.

Start Up
Verify the transmitter is properly wired and connections are tight.

Ensure the output switch is set for mA. Apply power and note that

the CO2 sensor chamber light flashes on and off. The LCD will

indicate the software version number, the output signal type, the

CO2 measurement range and then the sensor will begin reading

the CO2 level, output the correct analog signal and display the

value on the LCD. The sensor operates on a 4 second interval and

will update the output and display every 4 seconds.
Output
The CO2 output is scaled such that 4-20mA equals 0 to Out_High

as set in the Setup Menu. The factory default is 0-2000 ppm.

Out_High can be changed from 1000 to 7500 ppm and the output

signal is scaled accordingly.
Calibration
Calibration with gas requires a field calibration kit consisting of

an LCD, a bottle of 1000 ppm CO2 gas, a tank pressure regulator

with flow restrictor and the necessary tubing to connect to the

device.
Note that because of the Automatic Calibration Mode and other

technology incorporated into this sensor, only a single point 1000

ppm calibration is required to meet specified accuracy.
Turn the regulator on/off knob fully off and attach it to the 1000

ppm CO2 gas bottle and firmly tighten it by hand. Remove the

cover of the unit to be calibrated to expose the gas sensor cham-

ber. The tubing from the gas bottle can be connected to either port

on the chamber after the plastic cap is removed. Gently remove

one cap and connect the tubing, note that strong shock or vibra-

tion can affect calibration.
Ensure the device has been operating normally for at least five

minutes before applying gas. Slowly turn the valve knob on the

regulator to let the gas begin flowing.
The regulator will restrict the flow rate to the specified 100 ml/

min. After a brief period the gas will flow into the chamber and

the CO2 reading on the LCD will begin to approach 1000 ppm.

Wait 1 to 2 minutes until the CO2 reading stabilizes.
Enter the Setup menu and use the

key to advance to

Calibrat 1000 PPM. Press and hold the key for 2 seconds

and the display will change to Waiting Calibrat then to Waiting 5

minute to indicate that the process of reprogramming the internal

calibration setting is taking place.
This calibration process takes about 5 minutes and the LCD will

count down the minutes. Do not disturb the unit or the gas flow

during this period. When calibration is complete the unit will

display Calibrat Done. Press the key to return to normal

operation and then the gas can be shut off.
Disconnect the tubing and replace the cap on the sensor chamber

as calibration is complete.
Setup Menu
The menu has several items as shown below. To enter the menu,

press and release the

key while in normal operation.

Sensaphone FGD-0068 Carbon Dioxide (CO

2

) Sensor

Installation Instructions and Specifications