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S&S Cycle TÜV Approved Super E Carburetor Kits User Manual

Page 7

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A. All models: Clean intake ports on cylinder heads to insure proper manifold to head seal.
B. All models: Install S&S® intake manifold. If applicable, vacuum advance fitting must point upward. For manifold flange and seal assembly

order, See Figure B. Note that bevel side of seal goes toward recess in manifold flange, flat side of seal against head. Do not completely
tighten manifold clamps or flange bolts at this time.

C. Harley-Davidson® Sportster® models 1983-later and all 1984-up big twins - Connect vacuum operated advance ignition switch (VOES) to

manifold using 8" piece of black tubing supplied in kit. Cut tubing to shorter length if necessary.

D. Twin Cam 88®, 1999-up engines - Install stock map sensor in S&S manifold. See Picture 9. Secure sensor to manifold with stock clip and

screw. See Picture 10. Install manifold on engine with stock hardware. Connect fuel petcock vacuum hose to manifold fitting and connect
wiring harness to map sensor. See Picture 11.

5. Install Carburetor

A. Install throttle cables on carburetor.

1. Locate throttle cable housing bracket on carburetor or in kit.
2. Install opening side throttle cable barrel fitting and throttle cable in throttle linkage and appropriate side of throttle cable housing

bracket. Opening side cable housing outside diameter is smaller and measures 0.190".

3. Repeat step 2 for closing side throttle cable. Closing side cable has a spring around inner cable wire. See Picture 12.

4. Apply drop of Loctite® 242 or equivalent to threads of cable bracket screw and reinstall bracket on carburetor.

Figure B

Picture 9

Picture 10

Picture 11

Picture 12