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Powertrax 3710 User Manual

Page 3

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Background Information

The differential case is the round housing inside the rear

axle assembly to which the ring gear is bolted and which contains

the differential spider and side gear assembly. It is installed in the

differential carrier, which is the housing that holds the case, drive

pinion gear, bearings, etc. The carrier may be removable (as part

of a “drop-out” unit, or third member), or it may be integral (as

a permanent part of the axle assembly, mounted in the vehicle).

This manual covers the integral carrier design, both C-Clip and

non-C-Clip versions.

The LOCK-RIGHT is designed to fit into standard open

differential cases only, not into limited-slip (clutch-pack) type

cases. If your vehicle contains a limited-slip unit you will need to

purchase a standard open differential case, thrust washers and

pinion shaft before proceeding.

A word about axle shaft thrust blocks: A few differen-

tials, such as the Jeep® AMC-20 and the older 19-tooth Spicer®

44 axle, use a thrust block between the inside ends of the axle

shafts as a part of the end play adjustment. When installing a

LOCK-RIGHT, this block is re-used along with the original axles

so that the original end play adjustment does not change. How-

ever, if the original axles are changed to different original-type

axles, the block will continue to be used but the end play must

be re-adjusted (see the shop manual for the procedure). If the

axle is changed to another type that does not need end-play ad-

justment, such as a one-piece design, the thrust block may be

omitted. (In the Land Cruiser, the block is never used.)

A word about side gear thrust washers: All differentials

originally had a thrust washer under each side gear. Thrust wash-

ers are large in diameter and between about 1/32-inch (.031, or

0,76-mm) and 1/16-inch (.062, or 1,52-mm) thick. If either one

or both are missing from the original differential, obtain new

one(s) before proceeding!