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Powertrax 3710 User Manual

Page 14

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h) Rotate the right tire 1/4-turn until the

C-Clip ends are pointing downward, so that

it will not fall off.

i) Rotate the left tire to position both drivers

so that the large semi-circular recess in the

right driver is facing out.

j) Push the right driver to the right and into

the grease in the coupler teeth.

k) Through the semi-circular recess, push the

right spacer to the right, over the C-Clip and

axle shaft end.

Section 3: Differential Case Assembly

Completion (All Models)

NOTE: These steps are for the differential case that has

been removed from the vehicle and is on the bench, as well as

for those remaining in the vehicle.

Summary of steps in this section:

a) Rotate drivers; align holes

b) Push shear pin into other driver

c) Install spring assembly

d) Repeat for other pins and springs

e) Push spacers outward

f) Install pinion shaft and retaining pin

1. Rotate the right driver until one of its long window

holes (containing a pin) faces out, and rotate the other driver

until one of its empty pin holes lines up with the first window

hole.

2. Push the pin out of the window hole and into the

pin hole in the opposite driver with a small pointed tool (Figure

6).

3. Place one end of a spring assembly (small spring in-

side the large one) into the window hole, behind the pin (Figure

7). Compress it with a small screwdriver and pop the bottom

into the window hole (Figure 8).