INCRA HingeCrafter - Manual (Page 8)

These auxiliary fence plans are intended for users who
do not own an INCRA WonderFence or another fence
with a wide cutter gap to accommodate the larger bull
nose router bits and dust collection.
Rip 3 / 4 ” thick plywood to 3” wide and crosscut to yield
two pieces 22” long and one piece 28” long. Cut a
1 / 4 ” deep groove on the 28” piece and one of the 22”
pieces as shown in Fig. 26. Adjust the width of the
groove for a good fit with the remaining 22” plywood
piece. Cut the fence openings on the 22” piece as
shown. Glue up the three pieces making sure to
check the fence for square before the glue sets. Cut
1 / 4 ” x 3 / 4 ” x 3” fillers for the groove openings at the
ends of the 28” piece. Glue in place.
To use your auxiliary fence, clamp the 28” piece to
your existing INCRA fence with the appropriate sized
opening over the bull nose bit. The smaller opening
can be used with the
3 /
8
” and 1 / 2 ” bull nose bits. Use
the larger opening for the 5 / 8 ” and 3 / 4 ” bits. Protect
the rear of your INCRA fence by placing scrap wood
pads between the fence and your clamps. For dust
extraction, slide a standard shop vac wand into the
opening on the outfeed side of the fence,
Fig. 27.
8 INCRA Woodworking Tools & Precision Rules
FIG. 26
User-made auxiliary fence
FIG. 28
Miter gauge carrier
FIG. 27
Clamp auxiliary
fence to Incra fence
Made in America by:
Taylor Design Group, Inc.
■
P.O. Box 810262
■
Dallas, Texas 75381
■
Tel: (972) 242-9975
■
Fax: (972) 243-4277
■
www.incra.com
Printed in the U.S.A.
■
© 2004 Taylor Design Group, Inc.
■
INCRA is a registered trademark of Taylor Design Group, Inc.
WARRANTY
Taylor Design Group, Inc. warrants this product for one year from date of purchase. We will repair any defects due
to faulty material or workmanship, or at our option, replace the product free of charge. Please return the failing
component only, postage prepaid, along with a description of the problem to the address below. This warranty does
not apply to parts which have been subjected to improper use, alteration, or abuse.
AUXILIARY FENCE PLANS
MITER GAUGE CARRIER
Rip and crosscut the stock as shown in Fig. 28.
Before gluing the pieces together, dry assemble the
parts to your miter gauge at the table saw. Allow 5” of
the fence to cross the line of cut. Mark hole locations
that will align with those in your miter gauge. Drill the
two
1 / 4 ” mounting holes and then counter bore with
a 5 / 8 ” forstner bit to a depth of 1 / 4 ”. Glue the fence
to the support base, taking care to align the two
parts flush along the back edge. Attach to your miter
gauge using #10-32 x 1
1 / 2 ” pan head Phillips machine
screws with washers and hex nuts. In use, set the
blade depth to cut only through the thickness of the
hinge blank.
28”
1
7
/
8
”
1
3
/
8
” 1
1
/
4
”
1”
1 /
4
”x 3 /
4
”x3”
22”
1”
1”
3”
Insert vacuum
wand here
1 / 2 ”
1 /
4
” dia. through holes
with 5 / 8 ”dia. by 1 / 4 ” deep
counter bore
18”
5”
4”
2”
1”
1 /
4
” deep x 3 /
4
” wide grooves