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Ab c – EUCHNER Hinge ESH Re-adjustable User Manual

Page 3

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Operating Instructions Safety Hinge ESH Re-adjustable

Correct use

The safety hinges ESH are interlocking devices

without guard locking for monitoring movable safety

guards, such as doors or covers on machinery or

systems.
In combination with a separating safety guard, this

safety component prevents dangerous machine

movements from being performed for as long as the

safety guard is open. A stop command is triggered

if the safety guard is opened during the dangerous

machine function.
For the control system, this means that

starting commands which cause hazardous situ-

ations must become active only when the safety

guard is in the protective position.

The safety switches series ESH comply with the

regulations of EN 60947-5-1 Annex K and comply

with the requirements of the employers' liability

insurance associations for machines, installations

and personnel protection.
Before safety switches are used, a risk assessment

must be performed on the machine in accordance

with

EN ISO 13489-1, Safety of machinery. Safety re-

lated parts of control systems. General principles

for design
EN ISO 14121, Safety of machinery. Risk assess-

ment. Principles
IEC 62061, Safety of machinery. Functional safety

of safety-related electrical, electronic and program-

mable electronic control systems.

Correct use includes compliance with the relevant

requirements for installation and operation, in

particular

EN ISO 13489-1, Safety of machinery. Safety re-

lated parts of control systems. General principles

for design
EN 1088, Safety of machinery. Interlocking

devices associated with guards. Principles for

design and selection
EN 60204-1, Safety of machinery. Electrical equipment

of machines. General requirements.

Important:

The user is responsible for safe integration of the

device in a safe overall system. For this purpose

the overall system must be validated, e.g. in ac-

cordance with EN ISO 13849-2.
If the simplified method according to section 6.3

EN ISO 13849:2008 is used for validation, the

Performance Level (PL) may be reduced if several

devices are connected one after the other.
If a product data sheet is included with the product,

the information on the data sheet applies in case of

discrepancies with the operating instructions.

Safety precautions

Safety switches fulfill a personal protection func-

tion. Incorrect installation or tampering can lead

to severe injuries to personnel.

Safety switches must not be bypassed (bridg-

ing of contacts), turned away, removed or

otherwise rendered ineffective.

On this topic pay attention in particular to the

measures for reducing the possibility of bypassing

according to EN 1088:1995.A2:2008, sec. 5.7.

A complete safety-oriented system gener-

ally consists of several signaling devices,

sensors, evaluation units and concepts for safe

shutdown. The manufacturer of a machine or

installation is responsible for correct and safe

overall function.

Mounting, electrical connection and setup only

by authorized personnel.

Function

The safety switch signals that the safety guard is

closed. The switch does not perform guard locking!

Mounting

Safety switches must be arranged such that they are

adequately secured against movement.
The maximum load given must not be exceeded.
The safety hinge is not allowed to be used as a me-

chanical limit for the door pivot radius.
You can obtain suitable plain hinges without switches

from EUCHNER under order no. 096 007.
To meet these requirements:

The fixings must be reliable and must also require

the use of a tool to undo them.
Mount the safety switch positively.
Fit switches using M6 screws.

Proceed as follows:

Fasten hinges to the frame. The fastening points

for the two hinges must be as far apart as pos-

sible. The axes around which the hinges pivot

must be exactly in a line.
Move door to the required position and secure

against slipping or falling.
Fit door to the hinges.

4. Fix door in closed position.
5. Adjust operating point

A Undo hex socket head screw.
B Adjust operating point using the hex nut.

When the operating point is reached, the

indication changes position in the window.

C Tighten hex socket head screw to 8 Nm.

During this process lock hex nut.

1.

2.

3.

If the door should go out of adjustment, the operat-

ing point can be re-adjusted.

For protection against tampering, the black

protective cap must be fitted to the hex nut.

The cap must engage

Electrical Connection

For use and applications as per the require-

ments of

, a class 2 power supply or a

class 2 transformer according to UL1310 or

UL1585 must be used. As an alternative, a low

voltage power supply according to UL508 table

32.1 can be used.

Connect M12/5-pin plug connector.
You can obtain suitable connection cables from

EUCHNER under order no. 073461.

Setup

Mechanical function test
Open door and check operating point. The hinge

must switch at the latest 4° from the closed

position (fixing position). The switching contacts

are positively opened after approx. 10°.
Check whether the door moves freely.
Electrical function test
Close the safety guard.
Start the machine.
Check whether the machine stops when the

safety guard is opened.
Switch off the machine.
Open the safety guard. The machine must not

start when the safety guard is open!

When the safety guard is open, the safety switch

must be actuated in any safety guard position.

Protection against environmental effects

A lasting and correct safety function requires pro-

tection against the penetration of foreign bodies

such as swarf, sand, blasting shot, etc. Only use

solvent-free and acid-free cleaning agents to clean

the safety switch!

Service and inspection

No servicing is required, but regular inspection of

the following is necessary to ensure trouble-free

long-term operation:

correct switching function
secure mounting of components
dirt and wear
loose plug connectors.

If damage or wear is found, the complete switch

must be replaced. Replacement of individual parts

or assemblies is not permitted!
Note: The year of manufacture can be seen in the

bottom, right corner of the rating plate.

1.

2.

1.
2.
3.

4.
5.

l = max.

4 x M6

Support

Support/adjustment aid

A

B

C