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Replace phase a bus bar – ETC Sensor+ Portable Pack CEM+ to CEM3 Retrofit User Manual

Page 11

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2

The Retrofit

9

Replace Phase A Bus Bar

A slightly modified Phase A bus bar is included in the upgrade kit. This new bus bar allows

for greater clearance between the bus bar and the CEM3 backplane. You will need to

remove the old Phase A bus bar and install the new one in its place.

To remove the old bus bar:

Step 1:

Disconnect the Phase A Cam Wire and

Phase A Detection Wire using a #2 phillips

screwdriver or socket (may be 7/16” or 3/8”

depending on your pack model) as

required. Save the hardware for these

connections as you will need to reuse them.

Step 2:

Using a socket (may be 7/16” or 3/8”

depending on your pack model), disconnect

the two hex head bolts holding the bus bar

to the pack.

Step 3:

Remove the old bus bar from the pack.

To install the new bus bar:

Step 1:

Place the new phase bar in its intended

location and secure it with the bolts

removed earlier. The new phase bar has a

distinctive notch in the copper at the top

corner bend of the bar. Tighten the bolts to

6 ft.-lbs.

Step 2:

Attach the Phase A Cam Wire to the phase

bar.

Step 3:

Attach the phase detection wire to the bus

bar. The phase detection wire must be

installed in the orientation shown at right to

meet minimum spacing requirements for

the Phase B bus bar.

N o t e :

If your pack is set up for single-phase

operation, you will have to remove the

screw that holds the phase jumper bar to

the phase A bus bar. Save the screw as you

will need it to reattach to the new bus bar.

N o t e :

If your pack was set up for single-phase

operation, you will have to reconnect the

phase jumper bar to the phase A bus bar

using the previously removed screw.

Remove these fasteners

Notch in new phase bar

Phase detection wire

must be in this orientation