Carbolite HRF 7/45 - Manual (Page 6)

HRF
6 MLF05-1.23
5.0 R EPAIRS & R EPLACEMENTS
5.1 Safety Warning – Disconnection from Supply
Always ensure that the furnace is disconnected from the supply before repair work is
carried out.
5.2 Safety Note - Refractory Fibrous Insulation
This furnace contains refractory fibres in its thermal insulation. These materials may
be in the form of fibre blanket or felt, vacuum formed board or shapes, mineral wool
slab or loose fill fibre.
Normal use of the furnace does not result in any significant level of airborne dust from these
materials, but much higher levels may be encountered during maintenance or repair.
Whilst there is no evidence of any long term health hazards, we strongly recommend that safety
precautions are taken whenever the materials are handled.
Exposure to dust from fibre which has been used at high temperatures may cause
respiratory disease.
When handling fibre always use an approved mask, eye protection, gloves and long
sleeved clothing.
Avoid breaking up waste material. Dispose of waste fibre in sealed containers.
After handling rinse exposed skin with water before washing gently with soap (not
detergent). Wash work clothing separately.
Before commencing any major repairs we recommend reference to the European Ceramic Fibre
Industry Association Bulletin No. 11 and the UK Health and Safety Executive Guidance Note
EH46.
We can provide further information on request. Alternatively our service division can quote for
any repairs to be carried out at your premises or ours.
1.3 Temperature Controller Replacement
2216, 2416, 2408 etc. Ease apart the two lugs at the side; grip the instrument and withdraw it from
its sleeve; push in the replacement.
5.3 Solid-state Relay Replacement
Disconnect the furnace from the supply and remove the furnace back panel.
Make a note how the wires are connected to the solid state relay, and disconnect them. Remove the
solid state relay from the base panel or aluminium plate.
Replace and reconnect the solid state relay ensuring that the heat-conducting thermal pad is
sandwiched between the relay and the base panel or aluminium plate. Alternatively a thin layer of
white, heat-conducting silicon paste may be applied between the new relay and the plate.
Replace the removed panel.