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Warning, 5 rotor bearings – Echo 76824 Owners Manual v.1 User Manual

Page 22

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PN 18280-00 R121505

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SERVICE & MAINTENANCE

BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE,

DISENGAGE THE HYDRAULICS AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.

WARNING

Remove the two 3/8 inch retaining bolts holding the access

cover to the main frame assembly. Tilt access cover over to

allow access to rotor.
Remove large belt guard (three 5/16 inch bolts).
Loosen bolts that anchor the hydraulic pump to mount and

remove hydraulic belts.
Lift the engagement arm to disengage drive belt.
Using the push bolts from the bushing, remove the bushing and

pulley from the rotor shaft.
If a rotor bearing needs repair, it is best to remove the complete

rotor assembly from the chipper frame.
Using an overhead hoist or lifting device, remove the four 1/2

inch bolts on each rotor bearing and lift the rotor assembly

completely out of the frame. The complete rotor assembly

weighs 275 lbs.
Once the rotor assembly is out of the frame, both bearings on

the rotor assembly shaft can be removed by a puller and

replaced.
Use the overhead hoist or a lifting device to return the com-

plete rotor assembly to the chipper frame.
Install the four 1/2 inch bolts on each bearing to secure them

to the frame. Tighten bolts to 75 Ft-lb.

1.

2.
3.

4.
5.

6.

7.

8.

9.

10.

5.5 ROTOR BEARINGS

Slide rotor assembly forward to remove any existing play

in the assembly. Relocate the bushing and rotor sheave to

remove the play in the rotor assembly.

Replace drive belt on pulleys. Check alignment of pulleys

and adjust engine sheave if needed. Lower engaement arm

to engage belt.
Check belt tension before start-up (Section 5.4.2).
Replace the hydraulic belt and reinstall the hydraulic pump.

Adjust the hydraulic pump belt tension by sliding the hydraulic

pump in the mounting slots. Tighten bolts.
Check the alignment of pulleys using a straight edge and

adjust if needed.
Close rotor access cover and replace bolts.
Replace belt guard and resume operation.
Lift engagement arm, start engine, lower engagement arm

to engage belt, and test unit. Readjust pulleys and belt ten-

sion if needed.

11.

12.

13.
14.

15.

16.
17.
18.

It is extremely important to slide the rotor assembly forward

to remove any existing play in the rotor assembly. Failure to

do so could result in the chipper blades striking the chipping

anvil. This could result in serious injury or death.

WARNING

Figure 5.7- Rotor Bearings

DISK BEARINGS

DRIVE BELT

REAR GUARD

HYDRAULIC BELT